Removal (Non-Functional)
WARNING: This page is about a different car, the 2002 Lincoln Navigator, 2002 Ford Expedition, 2001 Lincoln Navigator, and 2001 Ford Expedition. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
Use this procedure to remove ignition lock cylinder if key is missing or cylinder is frozen.
- Disconnect negative battery cable. Disable air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM in AIR BAG RESTRAINT SYSTEMS article in RESTRAINTS. Remove steering wheel. Twist cap until it separates from ignition switch lock cylinder.
- Using a 3/8" drill bit, drill down middle of ignition lock key slot about 3/4-1" (19-25 mm) until ignition switch lock cylinder breaks loose from break-away base of ignition switch lock cylinder. Remove ignition switch lock cylinder and shavings from lock cylinder housing.
- Remove bearing retainer, bearing and gear. Thoroughly clean all metal shavings and other foreign material from housing. Carefully inspect housing for damage. If damage is apparent, replace housing.