Test D: Unusual Starter Noise
WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
- Check The Starter Motor Mounting
Verify starter is installed properly. Check starter mounting brackets for cracks. Ensure starter bolts are tight. Repair or replace as necessary. Check system for normal operation. If noise is still present, go to next step. - Inspect The Starter Motor
Remove starter motor. See STARTER MOTOR under REMOVAL & INSTALLATION. Inspect starter motor and flywheel ring gear for wear or damage. If ring gear is worn or damaged, replace ring gear and inspect starter drive gear. If drive gear is also damaged, replace starter motor. If ring gear and starter motor are okay, perform STARTER NO-LOAD TEST under BENCH TESTING.