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Pinion Flange Runout Check - Circular

WARNING: This page is about a different car, the 2010 Lincoln Town Car. However, it is still accessible from the selected car via links, so may be relevant.
  1. Check the pinion flange for damage.
  2. Position the Drive Pinion Flange Runout Gauge on the pinion flange.
    Fig 1: Drive Pinion Flange Runout Gauge
    GF0047569Courtesy of FORD MOTOR CO.
    Item Part Number Description
    1 - Pilot (part of 205-319 [T92L-4851-b])
    2 - Pinion nut
    3 205-319 Drive Pinion Flange Runout Gauge
    4 - Bolts (2 required)
    (part of 205-320 [T92L-4851-C])
    5 205-320 Driveshaft Clamp Plate
    6 4851 Pinion flange
  3. Position the Driveshaft Clamp Plate onto the Drive Pinion Flange Runout Gauge.
  4. Fig 2: Driveshaft Clamp Plate & Drive Pinion Flange Runout Gauge
    GF0047570Courtesy of FORD MOTOR CO.
  5. Align the holes on the Driveshaft Clamp Plate with the holes in the pinion flange and install the bolts. Snug the bolts evenly.
  6. Fig 3: Aligning Holes On Driveshaft Clamp Plate With Holes In Pinion Flange
    GF0047571Courtesy of FORD MOTOR CO.
  7. Position the Dial Indicator Gauge with Holding Fixture as shown in the illustration below. Turn the Drive Pinion Flange Runout Gauge, and locate and mark the high spot on the pinion flange with yellow paint.
  8. Fig 4: Positioning Dial Indicator Gauge With Holding Fixture
    GF0047572Courtesy of FORD MOTOR CO.
  9. If the flange runout exceeds 0.25 mm (0.010 in), remove the pinion flange, re-index the flange one-half turn on the pinion, and reinstall it. Refer to REAR DRIVE AXLE/DIFFERENTIAL - FORD 8.8-INCH RING GEAR article.
  10. Using the Dial Indicator Gauge with Holding Fixture, check the runout again. If necessary, rotate the flange until an acceptable runout is obtained. If the flange runout is still more than 0.25 mm (0.010 in), install a new pinion flange.
  11. Fig 5: Checking Runout
    GF0047573Courtesy of FORD MOTOR CO.
  12. If excessive runout is still evident after installation of the pinion flange, install a new ring and pinion. Repeat the above checks until the runout is within specifications.