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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2496 (Fuel Tank & Fuel Lines) >> Removal And Installation >> Fuel Tank >> Special Tool(s)

Special Tool(s)

WARNING: This page is about a different car, the 2010 Mercury Mariner and 2010 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOL DESCRIPTION CHART

G06062109Courtesy of FORD MOTOR CO.
 Powertrain Lift
014-00765 or equivalent

All vehicles 

WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNING: Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNING: Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.
WARNING: When handling fuel, always observe fuel handling precautions and be prepared in the event of fuel spillage. Spilled fuel may be ignited by hot vehicle components or other ignition sources. Failure to follow these instructions may result in serious personal injury.
WARNING: Always disconnect the battery ground cable at the battery when working on an evaporative emission (EVAP) system or fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Drain the fuel tank. For additional information, refer to FUEL TANK DRAINING .
  3. Remove the exhaust muffler and resonator. For additional information, refer to EXHAUST SYSTEM -- EXPLODED VIEW .

    All-Wheel Drive (AWD) vehicles 

  4. Remove the rear driveshaft. For additional information, refer to DRIVESHAFT .

    All vehicles 

  5. Release the clamp and remove the fuel tank filler pipe hose from the fuel tank.
    • To install, tighten to 4 Nm (35 lb-in).
  6. Position a Powertrain Lift under the fuel tank.
  7. Detach the parking brake cable pin-type retainer from the front of the LH fuel tank strap.
  8. Detach the wire harness and fresh air tube pin-type retainers from the rear of LH fuel tank strap.
  9. Remove the 2 bolts and position the 2 fuel tank straps aside.
    • To install, tighten to 55 Nm (41 lb-ft).
  10. Remove the 2 bolts and position the RR exhaust hanger aside.
    • To install, tighten to 23 Nm (17 lb-ft).
      Fig 1: Locating RR Exhaust Hanger Bolts
      G06394217Courtesy of FORD MOTOR CO.
  11. Partially lower the fuel tank enough to disconnect the fuel vapor tube assembly-to-fuel tank quick connect coupling. For additional information, refer to QUICK CONNECT COUPLING .
  12. Completely lower and remove the fuel tank from the vehicle.
  13. To install, reverse the removal procedure.
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