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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2490 (HVAC - Climate Control System) >> Removal And Installation >> Compressor to Condenser Discharge Line - 2.5L >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2010 Mercury Mariner and 2010 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Installation of a new receiver/drier is not required when repairing the A/C system, except when there is physical evidence of contamination from a failed A/C compressor or damage to the receiver/drier.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING -- ESCAPE, ESCAPE HYBRID, MARINER & MARINER HYBRID .
  2. Recover the refrigerant. For additional information, refer to AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING .
  3. Remove the RH lower engine splash shield.
    Fig 1: Locating RH Lower Engine Splash Shield
    G06098751Courtesy of FORD MOTOR CO.
  4. Remove the front bumper cover. For additional information, refer to BUMPER COVER -- FRONT .
  5. Remove the condenser inlet fitting nut and disconnect the fitting.
    • Discard the O-ring and gasket seals.
    • To install, tighten to 15 Nm (133 lb-in).
  6. Remove the A/C compressor suction fitting nut and disconnect the fitting.
    • Discard the O-ring and gasket seals.
    • To install, tighten to 15 Nm (133 lb-in).
  7. Remove the A/C compressor discharge fitting nut and disconnect the fitting.
    • Discard the O-ring and gasket seals.
    • To install, tighten to 15 Nm (133 lb-in).
  8. Remove the compressor-to-condenser discharge line.
  9. To install, reverse the removal procedure.
    • Install new gasket and O-ring seals.
    • Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional information, refer to REFRIGERANT OIL ADDING .
  10. Evacuate, leak test and charge the refrigerant system. For additional information, refer to AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING .