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Occupant Classification Sensor - Original Equipment: Removal

WARNING: This page is about a different car, the 2010 Mercury Mariner and 2010 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Occupant Classification Sensor (OCS) system components, seat cushion foam pad, bladder with pressure sensor and OCSM  , are calibrated to each other and are serviced as an assembly. If a new OCS  system, OCS  system component or seat cushion foam pad are needed, a new OCS  system service kit (seat cushion foam pad, bladder with pressure sensor and OCSM  ) must be installed as an assembly.
NOTE: To identify between a production OCS system and a service OCS system  (OCS service kit), inspect the electrical connector.  A service OCS  system (OCS  service kit) has the electrical connector glued to the OCSM  . It cannot and should not be disconnected or altered.
NOTE: The air bag warning indicator illuminates when the correct Restraints Control Module (RCM) fuse is removed and the ignition is ON.
NOTE: The Supplemental Restraint System (SRS) must be fully operational and free of faults before releasing the vehicle to the customer.
  1. Remove the passenger seat. For additional information, refer to SEATING .
  2. Disconnect the electrical connectors and detach the wiring clips.
    1. Disconnect the Occupant Classification System Module (OCSM) electrical connector.
    2. Disconnect the pressure sensor electrical connector.
    3. Release the 2 wiring clips on the wiring harness from the seat cushion pan.
    4. If equipped with heated seats, disconnect the heated seat relay electrical connector, release the wiring clip on the wiring harness from the seat cushion pan, and disconnect the 2 cushion heater mat electrical connectors.
      Fig 1: Identifying Occupant Classification System Module Electrical Connector
      G06100188Courtesy of FORD MOTOR CO.
  3. Remove the 4 seat cushion bolts retaining the seat cushion to the seat track.
  4. NOTE: While positioning the seat cushion pan and Occupant Classification Sensor (OCS) assembly, be careful not to damage any of the components. Failure to follow these instructions may result in incorrect operation of the OCS  system and may cause system failure.
  5. Remove the seat cushion and pan assembly.
    • To aid in removal, recline the seat.
  6. NOTE: Use care when separating the seat cushion trim cover from the hook-and-loop strip, or the hook-and-loop strip can be torn from the seat cushion foam pad.
    Fig 2: Identifying Seat Cushion Trim Cover J-Clips
    G06099691Courtesy of FORD MOTOR CO.
  7. Detach the seat cushion trim cover J-clips from the seat cushion pan and remove the seat cushion trim cover.
  8. Remove the seat cushion foam pad.
  9. Bend the retaining tab away from the pressure sensor, then slide the pressure sensor off the bracket.
    Fig 3: Bending Retaining Tab Away From Pressure Sensor
    G06099692Courtesy of FORD MOTOR CO.
  10. NOTE: Care must be taken to prevent damage to the seat cushion pan when removing the rivets.
  11. Remove the 2 rivets and the OCSM  .
  12. Remove the 2 pin-type retainers from the OCS  bladder and seat cushion pan.
  13. Feed the OCS  hose and pressure sensor through the seat cushion pan opening and remove as an assembly with the bladder.