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Catalytic Converter - 2.5L Manifold, Hybrid: Removal

WARNING: This page is about a different car, the 2010 Mercury Mariner and 2010 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the exhaust intermediate pipe. For additional information, refer to EXHAUST INTERMEDIATE PIPE - 2.5L, HYBRID .
  3. Remove the 2 exhaust bracket bolts.
  4. Disconnect the Heated Oxygen Sensor (HO2S) and the Catalyst Monitor Sensor (CMS) electrical connectors.
  5. Remove and discard the 7 catalytic converter manifold nuts.
  6. Remove the catalytic converter manifold from the vehicle.
    • Discard the catalytic converter manifold gasket.
  7. Remove and discard the 7 catalytic converter manifold studs.
  8. Clean and inspect the catalytic converter manifold. For additional information, refer to ENGINE SYSTEM - GENERAL INFORMATION .