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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2387 (Clutch Controls) >> Removal And Installation >> Clutch Master Cylinder >> Installation

Clutch Master Cylinder: Installation

WARNING: This page is about a different car, the 2010 Mercury Milan and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the clutch master cylinder assembly.
  2. Install the clutch master cylinder nut.
    • Tighten to 21 Nm (15 lb-ft).
    Fig 1: Locating Clutch Master Cylinder Nut
    G06275847Courtesy of FORD MOTOR CO.
  3. Working under the instrument panel, install the clutch master cylinder nut.
    • Tighten to 21 Nm (15 lb-ft).
    Fig 2: Locating Clutch Master Cylinder Nut
    G06275854Courtesy of FORD MOTOR CO.
  4. Connect the clutch master cylinder reservoir hose.
    Fig 3: Locating Clutch Master Cylinder Reservoir Hose Clamp
    G06275863Courtesy of FORD MOTOR CO.
  5. Connect the clutch master cylinder-to-clutch hydraulic tube.
    • Tighten the clutch hydraulic tube nut to 17 Nm (150 lb-in).
    Fig 4: Locating Clutch Master Cylinder-To-Clutch Hydraulic Tube
    G06275858Courtesy of FORD MOTOR CO.
  6. Install the PCM bracket and 3 PCM bracket nuts.
    • Tighten to 10 Nm (89 lb-in).
    Fig 5: Locating PCM Bracket Nuts
    G06275865Courtesy of FORD MOTOR CO.
  7. Install the PCM.
    1. Install the 2 PCM bolts.
      • Tighten to 10 Nm (89 lb-in).
    2. Connect the electrical connectors.
    Fig 6: Identifying PCM Electrical Connector
    G06275852Courtesy of FORD MOTOR CO.
  8. Install the battery tray. For additional information, refer to REMOVAL AND INSTALLATION .
  9. Bleed the clutch hydraulic system. For additional information, refer to CLUTCH SYSTEM BLEEDING .
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