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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2383 (Automatic Transaxle Cooling - AISIN Aw21/6F35 (Except Hybrid)) >> Removal And Installation >> Transmission Fluid Cooler Tubes - Aisin AW21 >> Installation

Transmission Fluid Cooler Tubes - Aisin AW21: Installation

WARNING: This page is about a different car, the 2010 Mercury Milan, 2010 Lincoln MKZ, and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install new O-rings on the transmission fluid cooler tubes.
    Fig 1: Locating Transmission Fluid Cooler Tubes O-Ring
    G06275541Courtesy of FORD MOTOR CO.
  2. Install the transmission fluid cooler tubes.
    • Tighten to 10 Nm (89 lb-in).
    Fig 2: Locating Transmission Fluid Cooler Tubes
    G06263944Courtesy of FORD MOTOR CO.
  3. Position the transmission fluid cooler tubes in place and install the retainer.
    Fig 3: Locating Transmission Fluid Cooler Tubes Retainer
    G06275540Courtesy of FORD MOTOR CO.
  4. Install the transmission fluid cooler tubes in the retainers.
    Fig 4: Locating Transmission Fluid Cooler Tubes Retainers
    G06275539Courtesy of FORD MOTOR CO.
  5. Position the transmission fluid cooler hoses in place.
    NOTE: The power steering hose is routed between the 2 transmission fluid cooler hoses.
    Fig 5: Locating Transmission Fluid Cooler Hoses
    G06275545Courtesy of FORD MOTOR CO.
  6. Connect the transmission fluid cooler hoses to the transmission fluid cooler tubes.
    NOTE: Use care not to overstretch or extend the hose clamps as damage may occur to the hose clamp and cause a leak.
    NOTE: The hose clamps are held on the hose with a special epoxy. Damage may occur to the hose if the clamp is removed from the hose. If the clamp or hose is damaged, install a new fluid cooler tube.
    Fig 6: Locating Transmission Fluid Cooler Hoses Clamp
    G06269857Courtesy of FORD MOTOR CO.
  7. Install the lower transmission fluid cooler tube in the radiator.
    • Tighten to 20 Nm (177 lb-in).
    Fig 7: Locating Lower Transmission Fluid Cooler Tube
    G06275536Courtesy of FORD MOTOR CO.
  8. Install the front splash shield.
    1. Position the splash shield in place and install the 2 screws.
    2. Install the 4 retainers.
    3. Install the 4 bolts.
    Fig 8: Identifying Splash Shield Retainers
    G06275535Courtesy of FORD MOTOR CO.
  9. Install the bolts and the splash shield.
    Fig 9: Locating Splash Shield Bolts
    G06275534Courtesy of FORD MOTOR CO.
  10. Install the upper transmission fluid cooler tube in the radiator.
    • Tighten to 20 Nm (177 lb-in).
    Fig 10: Locating Upper Transmission Fluid Cooler Tube
    G06275533Courtesy of FORD MOTOR CO.
  11. Remove the transmission fluid fill plug.
    Fig 11: Locating Transmission Fluid Fill Plug
    G06263965Courtesy of FORD MOTOR CO.
  12. Check the transmission fluid level and add transmission fluid as necessary.
    NOTE: Transmission fluid level at normal operating temperature is between the top 2 marks on the fluid level indicator.
    Fig 12: Identifying Transmission Fluid Level Mark
    G06263968Courtesy of FORD MOTOR CO.
  13. Install the transmission fluid fill plug.
    • Tighten to 39 Nm (29 lb-ft).
    Fig 13: Locating Transmission Fluid Fill Plug
    G06263965Courtesy of FORD MOTOR CO.
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