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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2330 (Transfer Case - Power Transfer Unit (PTU)) >> In-Vehicle Repair >> Cover Seal >> Installation

Cover Seal: Installation

WARNING: This page is about a different car, the 2010 Mercury Milan and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Assemble the Driver Handle, the Halfshaft Oil Seal Installer and the Shaft Bearing Cup Installer as shown in illustration.
    Fig 1: Identifying Driver Handle, Halfshaft Oil Seal Installer & Shaft Bearing Cup Installer
    G06270905Courtesy of FORD MOTOR CO.
  2. Using the Driver Handle, the Halfshaft Oil Seal Installer and the Shaft Bearing Cup Installer, install the cover seal in the PTU.
    Fig 2: Identifying Driver Handle, Halfshaft Oil Seal Installer & Shaft Bearing Cup Installer
    G06270906Courtesy of FORD MOTOR CO.
  3. Install the intermediate shaft seal and deflector. For additional information, refer to Installation .
  4. Fill the PTU as necessary. For additional information, refer to POWER TRANSFER UNIT (PTU) DRAINING AND FILLING .