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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2296 (Automatic Transaxle - AISIN Aw21) >> Removal >> Transaxle >> Special Tool(s)

Special Tool(s)

WARNING: This page is about a different car, the 2010 Mercury Milan, 2010 Lincoln MKZ, and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOLS TABLE

G06068082Courtesy of FORD MOTOR CO.
Bar, Engine Spreader 303-1246
G06264065Courtesy of FORD MOTOR CO.
Eye, Engine Lift 303-1245
G06068086Courtesy of FORD MOTOR CO.
Support Bar, Engine 303-F072

All vehicles 

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the Air Cleaner (ACL) and the outlet pipe. For additional information, refer to REMOVAL AND INSTALLATION .
  3. Remove the starter motor. For additional information, refer to REMOVAL AND INSTALLATION , REMOVAL AND INSTALLATION and/or REMOVAL AND INSTALLATION .
  4. Remove the upper intake manifold. For additional information, refer to REMOVAL .
  5. Disconnect the selector lever cable end.
    Fig 1: Locating Selector Lever Cable End
    G06269831Courtesy of FORD MOTOR CO.
  6. Remove the 2 bolts and the nut for the selector lever cable bracket and position the cable and bracket aside.
    Fig 2: Locating Selector Lever Cable Bracket With Bolts & Nut
    G06269832Courtesy of FORD MOTOR CO.
  7. Disconnect the wire harness from the Transmission Control Module (TCM).
    Fig 3: Identifying Transmission Control Module (TCM) Electrical Connector
    G06264069Courtesy of FORD MOTOR CO.
  8. Disconnect the wiring harness fasteners from the torque converter housing stud bolt and the starter motor.
    Fig 4: Locating Wiring Harness Fasteners From Torque Converter Housing Stud Bolt & Starter Motor
    G06264070Courtesy of FORD MOTOR CO.
  9. Remove the 2 ground strap bolts and position aside the ground straps.
    Fig 5: Locating Ground Strap Bolts
    G06264071Courtesy of FORD MOTOR CO.
  10. Remove the 4 upper torque converter housing bolts.
    Fig 6: Locating Upper Torque Converter Housing Bolts
    G06264072Courtesy of FORD MOTOR CO.
  11. Install the Engine Lift Eye on the LH cylinder head.
    Fig 7: Locating Engine Lift Eye
    G06068106Courtesy of FORD MOTOR CO.
  12. Install the Engine Support Bar and Engine Spreader Bar to support the engine.
    Fig 8: Installing Engine Support Bar & Engine Spreader Bar
    G06264074Courtesy of FORD MOTOR CO.
  13. Remove the transaxle support insulator through bolt.
    Fig 9: Locating Transaxle Support Insulator Through Bolt
    G06269879Courtesy of FORD MOTOR CO.
  14. Using the Engine Support Bar, lower the transaxle and remove the 2 transaxle support insulator bracket nuts, the bolt and the bracket.
    Fig 10: Locating Transaxle Support Insulator Bracket Nuts
    G06264076Courtesy of FORD MOTOR CO.
  15. Remove the subframe. For additional information, refer to REMOVAL AND INSTALLATION (Front).
  16. If a transaxle exchange or overhaul is required, the transmission fluid must be drained.
    • Remove the transmission drain plug and allow the transmission fluid to drain.
    Fig 11: Locating Transmission Drain Plug
    G06264077Courtesy of FORD MOTOR CO.
  17. If removed, install the transmission fluid drain plug.
    • Tighten to 47 Nm (35 lb-ft).
    Fig 12: Locating Transmission Drain Plug
    G06264077Courtesy of FORD MOTOR CO.
  18. Remove the LH halfshaft. For additional information, refer to REMOVAL .

    All-Wheel Drive (AWD) vehicles 

  19. Remove the PTU  . For additional information, refer to POWER TRANSFER UNIT (PTU) .

    Front Wheel Drive (FWD) 

  20. Remove the RH intermediate shaft. For additional information, refer to REMOVAL .

    All vehicles 

  21. Remove the 2 fasteners and the inspection cover.
    Fig 13: Locating Inspection Cover & Fasteners
    G06062158Courtesy of FORD MOTOR CO.
  22. Remove and discard the 4 torque converter nuts.
    Fig 14: Locating Torque Converter Nuts
    G06264080Courtesy of FORD MOTOR CO.
  23. Disconnect the transmission fluid cooler hoses from the transmission fluid cooler tubes.
    Fig 15: Locating Transmission Fluid Cooler Hoses From Transmission Fluid Cooler Tubes
    G06269857Courtesy of FORD MOTOR CO.
  24. Position a suitable high-lift transmission jack under the transaxle.
  25. Remove the 7 torque converter housing bolts and remove the transaxle.
    Fig 16: Locating Torque Converter Housing Bolts
    G06264082Courtesy of FORD MOTOR CO.
  26. If installing a new transaxle, the transmission fluid cooler will need to be backflushed and cleaned. Carry out transmission fluid cooler tube backflushing and cleaning. For additional information, refer to TRANSMISSION FLUID COOLER - BACKFLUSHING AND CLEANING .