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Upper Intake Manifold: Installation

WARNING: This page is about a different car, the 2010 Lincoln MKZ and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using new gaskets, install the upper intake manifold and the 6 bolts.
    • Tighten in the sequence shown in illustration below to 10 Nm (89 lb-in).
    NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.
    Fig 1: Identifying Upper Intake Manifold Bolt Tightening Sequence
    G06061911Courtesy of FORD MOTOR CO.
  2. Install the upper intake manifold support bracket bolt.
    • Tighten to 10 Nm (89 lb-in).
  3. If equipped, attach the cylinder block heater wiring harness retainer to the upper intake manifold.
  4. Attach all the wiring harness retainers to the upper intake manifold.
  5. Connect the PCV tube to the PCV valve.
  6. Connect the brake booster vacuum hose to the intake manifold.
  7. Connect the EVAP  tube to the intake manifold. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION .
  8. Connect the TB  electrical connector.
  9. Install the ACL  outlet pipe. For additional information, refer to REMOVAL AND INSTALLATION .
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