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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2249 (Fuel Charging System - Turbocharger) >> General Procedures >> Turbocharger Reconditioning >> Center Housing Rotating Assembly (CHRA) Replacement

Center Housing Rotating Assembly (CHRA) Replacement

WARNING: This page is about a different car, the 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Use the turbine housing to hold the CHRA  during disassembly.
    Fig 1: Locating Bolt, Bracket And Turbocharger Variable Vane Hydraulic Control Valve
    G06139662Courtesy of FORD MOTOR CO.
  1. Remove the bolt, bracket and the turbocharger variable vane hydraulic control valve.
  2. NOTE: Use care not to damage the compressor wheel fins when removing the turbocharger compressor housing.
  3. Remove the 6 bolts for the turbocharger compressor housing.
    • Tap on the compressor housing with a mallet to remove it from the CHRA  .
    • Clean the turbine housing and turbocharger vanes, proceed to Turbocharger Cleaning .
      Fig 2: Locating Bolts And Turbocharger Compressor Housing
      G06139663Courtesy of FORD MOTOR CO.
  4. NOTE: Use the turbine housing to hold the CHRA  during assembly.
    NOTE: A new O-ring seal is supplied with the new CHRA  .
    Fig 3: Locating O-Ring Seal
    G06139664Courtesy of FORD MOTOR CO.
  5. Install the new O-ring seal on the new CHRA  housing.
  6. NOTE: Use care to not damage the compressor wheel fins when installing the turbocharger compressor housing.
  7. Install the turbocharger compressor housing and 6 bolts. Tap the turbocharger compressor housing until it is fully seated. Tighten the bolts in 2 stages, in the sequence shown:
    • Stage 1: Tighten to 11 Nm (97 lb-in).
    • Stage 2: Tighten to 22 Nm (16 lb-ft).
      Fig 4: Locating Bolts And Turbocharger Compressor Housing With Tightening Sequence
      G00515564Courtesy of FORD MOTOR CO.
  8. NOTE: Do not use the retaining bolt to draw the valve into the housing or damage to the valve can occur.
    NOTE: Inspect the O-ring seals to make sure they are not twisted or distorted.
    NOTE: Apply clean engine oil to the O-ring seals prior to installing.
  9. Install the turbocharger variable vane hydraulic control valve, bracket and bolt.
    • Tighten to 24 Nm (18 lb-ft).
      Fig 5: Locating Turbocharger Variable Vane Hydraulic Control Valve, Bracket And Bolt
      G06139666Courtesy of FORD MOTOR CO.