Glow Plug: Installation

No. 4 and 6 glow plugs 

1. Install the glow plug.
   • Tighten to 19 Nm (14 lb-ft).
Fig 1: Locating Glow Plug
Courtesy of FORD MOTOR CO.
2. Clean and apply clean engine oil to the O-ring seals prior to installation.
Fig 2: Locating O-Ring Seal
Courtesy of FORD MOTOR CO.
3. Using the special tool, install the glow plug harness.
Fig 3: Identifying Glow Plug Harness Special Tool (303-1114)
Courtesy of FORD MOTOR CO.
4. Install the LH exhaust manifold. For additional information, refer to ENGINE - 6.0L DIESEL article.

No. 1, 3 and 5 glow plugs 

5. Install the glow plug.
   • Tighten to 19 Nm (14 lb-ft).
Fig 4: Locating Glow Plug
Courtesy of FORD MOTOR CO.
6. Clean and apply clean engine oil to the O-ring seals prior to installation.
Fig 5: Locating O-Ring Seal
Courtesy of FORD MOTOR CO.
7. Using the special tool, install the glow plug harness.
Fig 6: Identifying Glow Plug Harness Special Tool (303-1114)
Courtesy of FORD MOTOR CO.

No. 7 and 8 glow plugs 

8. Install the glow plug.
   • Tighten to 19 Nm (14 lb-ft).
Fig 7: Locating Glow Plug
Courtesy of FORD MOTOR CO.
9. Clean and apply clean engine oil to the O-ring seals prior to installation.
Fig 8: Locating O-Ring Seal
Courtesy of FORD MOTOR CO.
10. Using the special tool, install the glow plug harness.
Fig 9: Identifying Glow Plug Harness Special Tool (303-1114)
Courtesy of FORD MOTOR CO.
11. Install the engine cover. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION article.

No. 2 glow plug 

12. Install the glow plug.
    • Tighten to 19 Nm (14 lb-ft).
Fig 10: Locating Glow Plug
Courtesy of FORD MOTOR CO.
13. Clean and apply clean engine oil to the O-ring seals prior to installation.
Fig 11: Locating O-Ring Seal
Courtesy of FORD MOTOR CO.
14. Using the special tool, install the glow plug harness.
Fig 12: Identifying Glow Plug Harness Special Tool (303-1114)
Courtesy of FORD MOTOR CO.
15. Install the PCM and bolt.
    • Tighten to 9 Nm (80 lb-in).
Fig 13: PCM Bolt
Courtesy of FORD MOTOR CO.
CAUTION: Fully seat the PCM electrical connectors prior to latching them or damage to the connector pins may occur.
16. Connect the PCM electrical connectors.
Fig 14: Identifying Powertrain Control Module (PCM) Electrical Connectors
Courtesy of FORD MOTOR CO.
NOTE: Air cleaner side shown, engine side similar.
17. Install the air cleaner outlet pipe and tighten the clamps.
Fig 15: Identifying Air Cleaner Outlet Pipe & Clamp
Courtesy of FORD MOTOR CO.
18. Connect the coolant hoses to the air cleaner outlet pipe.
Fig 16: Locating Coolant Hoses & Air Cleaner Outlet Pipe
Courtesy of FORD MOTOR CO.
19. Remove the power steering fluid indicator. Position the power steering reservoir mounting bracket. Install the retainers and power steering fluid indicator.
Fig 17: Identifying Power Steering Reservoir-To-Mounting Bracket Bolts
Courtesy of FORD MOTOR CO.
20. Install the power steering reservoir bracket retainers.
Fig 18: Locating Power Steering Reservoir Bracket Retainers
Courtesy of FORD MOTOR CO.
21. Position the upper air deflector and install the push pin retainers.
Fig 19: Locating Push Pin Retainers
Courtesy of FORD MOTOR CO.