Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: If not secured within 4 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Follow the directions on the packaging. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.

Apply silicone gasket and sealant to the Woodruff key slot on the crankshaft pulley.

Fig 1: Identifying Woodruff Key Slot On Crankshaft Pulley

Courtesy of FORD MOTOR CO.

Lubricate the crankshaft pulley sealing surface with clean engine oil prior to installation.

Fig 2: Lubricating Crankshaft Pulley Sealing Area With Clean Engine Oil

Courtesy of FORD MOTOR CO.

Using the special tool, install the crankshaft pulley.

Fig 3: Installing Crankshaft Pulley Using Special Tool

Courtesy of FORD MOTOR CO.

Using a new crankshaft pulley bolt, install the crankshaft pulley bolt and washer. Using the special tool to hold the crankshaft pulley, tighten the bolt in 4 stages:
- Stage 1: Tighten to 90 Nm (66 lb-ft).
- Stage 2: Loosen one full turn.
- Stage 3: Tighten to 50 Nm (37 lb-ft).
- Stage 4: Tighten an additional 90 degrees without exceeding 200 Nm (148 lb-ft).

Fig 4: Holding Crankshaft Pulley Using Special Tool (303-D055)

Courtesy of FORD MOTOR CO.

Rotate the tensioner clockwise and install the accessory drive belt onto the crankshaft pulley.

Fig 5: Rotating Tensioner Clockwise

Courtesy of FORD MOTOR CO.

Install the engine cooling fan and the fan shroud. For additional information, refer to ENGINE COOLING article.