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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2243 (Engine - 6.8L) >> Disassembly And Assembly Of Subassemblies >> Cylinder Head >> Disassembly

Cylinder Head: Disassembly

WARNING: This page is about a different car, the 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Cylinder head machining or milling is not authorized by the Ford Motor Company. Cylinder head flatness must be within 0.0254 mm (0.001 in) across a 38.1 mm (1.5 in) square area. For additional information, refer to ENGINE SYSTEM - GENERAL INFORMATION article.
CAUTION: Place the cylinder head on a cardboard or wood surface to prevent damage to the joint face.
  1. Install the special tool between the valve spring coils to protect the valve stem seal from damage.
  2. Fig 1: Installing Special Tool Between Valve Spring Coils
    G03962476Courtesy of FORD MOTOR CO.
  3. Using the special tool, compress the valve spring and remove the valve spring retainer keys.
  4. Fig 2: Compressing Valve Springs Using Special Tool (303-567)
    G04612253Courtesy of FORD MOTOR CO.
    CAUTION: Keep the valves and valve spring retainer keys in order so they can be reinstalled in their original locations. Failure to follow these instructions may result in engine damage.
  5. Remove the valve spring retainers, valve springs and discard the valve seal.
  6. Fig 3: Removing Valve Spring Retainer, Valve Spring, And Valve Stem Seal
    GF0002698Courtesy of FORD MOTOR CO.
    CAUTION: The camshaft bearing caps must be reinstalled in their original locations. Record the camshaft bearing cap locations. Failure to follow these instructions may result in engine damage.
  7. Remove the bolts, the bearing caps and the camshaft.
  8. Fig 4: Camshaft, Bearing Caps & Bolts
    GF0011794Courtesy of FORD MOTOR CO.
  9. Clean and inspect the camshaft bearing caps.
    • One of the bearing caps contains an oil flow restriction groove. Make sure the groove is free of foreign material.
  10. Fig 5: Identifying Oil Flow Restriction Groove
    G03905499Courtesy of FORD MOTOR CO.
  11. Check the cylinder head for distortion. For additional information, refer to ENGINE SYSTEM - GENERAL INFORMATION article.