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Oil Pan: Installation

WARNING: This page is about a different car, the 2008 Mercury Mariner and 2008 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove traces of sealant.
  1. Clean and inspect all mating surfaces.
  2. NOTE: If the oil pan is not secured within 4 minutes of sealant application, the sealant must be removed and the sealing area cleaned with metal surface prep. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.
  3. Apply a 2.5 mm (0.09 in) bead of silicone gasket and sealant to the oil pan.
    • Position the oil pan and install the 2 rear oil pan bolts finger-tight.
  4. Fig 1: Identifying Rear Oil Pan Bolts
    G03897723Courtesy of FORD MOTOR CO.
  5. Using a suitable straightedge, align the front surface of the oil pan flush with the front surface of the engine block.
  6. Fig 2: Aligning Front Surface Of The Oil Pan
    GF0024104Courtesy of FORD MOTOR CO.
  7. Install the remaining oil pan bolts.
    • Tighten in the sequence shown to 25 Nm (18 lb-ft).
  8. Fig 3: Identifying Tightening Sequence Of Oil Pan Bolts
    G03897725Courtesy of FORD MOTOR CO.
  9. Install the 4 oil pan-to-bellhousing bolts.
    • Tighten to 48 Nm (35 lb-ft).
  10. Install the engine front cover. For additional information, refer to Engine Front Cover .
  11. Fill the engine with clean engine oil.