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Planetary Gearsets And Chain Drive Parts: Disassembly

WARNING: This page is about a different car, the 2008 Mercury Mariner and 2008 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect the low/intermediate sun gear assembly for damage.
    • Gear teeth
    • Thrust bearing surfaces
    • Journal surface
    2. Fig 1: Low/Intermediate Sun Gear Assembly
    GF0025096Courtesy of FORD MOTOR CO.
  2. Inspect the low/intermediate carrier assembly.
    • Pinion gear teeth
    • Spline teeth
    • Pinion gear surfaces
    • Bushing surfaces
    • Pinion gear bearings
    3. Fig 2: Low/Intermediate Carrier Assembly
    GF0025097Courtesy of FORD MOTOR CO.
  3. Inspect the low/intermediate carrier assembly end play.
    • Use a feeler gauge to measure end play.
      • If end play is out of specification, install a new assembly.
    4. Fig 3: Checking Low/Intermediate Carrier Assembly End Play With Specification
    GF0025098Courtesy of FORD MOTOR CO.
  4. Inspect the low/intermediate ring gear.
    • Gear teeth
    • Spline teeth
    • Thrust bearing surfaces
    • Journal surface
    • Lug teeth
    5. Fig 4: Low/Intermediate Ring Gear
    GF0025099Courtesy of FORD MOTOR CO.
  5. Inspect the reverse/overdrive sun gear and shell assembly for damage or wear.
    • Gear teeth
    • Lug teeth
    • Thrust bearing surfaces
    • Bushing surface
    6. Fig 5: Reverse/Overdrive Sun Gear & Shell Assembly
    GF0025100Courtesy of FORD MOTOR CO.
  6. Inspect the reverse/overdrive carrier assembly.
    • Pinion gear teeth
    • Clutch plate spline teeth
    • Pinion gear bearings
    • Thrust bearing surfaces
    • Bushing surfaces
    • No. 8 thrust bearing captured between the pinions and carrier
    7. Fig 6: Reverse/Overdrive Carrier Assembly
    GF0025101Courtesy of FORD MOTOR CO.
  7. Inspect the reverse/overdrive carrier assembly end play.
    • Use feeler gauge to measure end play.
      • If end play is out of specification, install a new assembly.
    8. Fig 7: Checking Reverse/Overdrive Carrier Assembly End Play With Specification
    GF0025102Courtesy of FORD MOTOR CO.
  8. Inspect the reverse/overdrive ring gear.
    • Gear teeth
    • Spline teeth
    • Drive sprocket teeth
    • Thrust bearing surfaces
    • Journal surface
    • Bearings
    9. Fig 8: Reverse/Overdrive Ring Gear
    GF0025103Courtesy of FORD MOTOR CO.
  9. Inspect the driven sprocket assembly.
    • Gear teeth
    • Parking gear lug teeth
    • Driven sprocket teeth
    • Thrust bearing surfaces
    • Bearing surfaces
    • Rivets
    • Bushing surfaces
    • Lubrication holes
    10. Fig 9: Driven Sprocket Assembly
    GF0025104Courtesy of FORD MOTOR CO.
  10. Inspect the drive chain.
    • Check the drive chain for wear, stretching or tightness of the chain links.
    • The chain must move freely.
    11. Fig 10: Drive Chain
    GF0025105Courtesy of FORD MOTOR CO.
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