Section 206 (Disc Brakes & Drum Brakes): Overhaul: Caliper: Disassembly
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2004 Ford Pickup Heritage, 2004 Ford Pickup, 2003 Lincoln Blackwood, 2003 Ford Pickup, and 2002 Lincoln Blackwood. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
Use same disassembly procedures for single and dual piston calipers.
- Remove caliper. See FRONT BRAKE CALIPER & PADS or REAR DISC BRAKE CALIPERS & PADS under REMOVAL & INSTALLATION. Drain fluid from caliper.
- Secure caliper in a vise. Place a block of wood between caliper and piston(s). See Fig 1. Apply low air pressure to brake hose inlet. Air pressure forces piston(s) outward.
- If piston is jammed or seized and does not come out easily, use a brass hammer to lightly tap caliper while applying air pressure. DO NOT pry piston from bore.
- Remove and discard seals and boots.
WARNING:
DO NOT place fingers between wood and piston as piston leaves caliper.