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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2029 (Suspension System - General Information) >> Diagnostic Tests >> Suspension System >> Component Tests >> Ball Joint Inspection

Ball Joint Inspection

WARNING: This page is about a different car, the 2007 Mercury Mariner and 2007 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Prior to inspecting the ball joints for wear, inspect the wheel bearings. For additional information, refer to NOISE, VIBRATION AND HARSHNESS article.
  2. NOTE: In order to obtain accurate measurements, the suspension must be in full rebound with the weight of the vehicle supported by the frame.
  3. Raise and support the vehicle by the frame to allow the wheels to hang in the rebound position.
  4. Inspect the ball joint and ball joint boot for damage.
    • If the ball joint or ball joint boot is damaged, install a new ball joint as necessary. For additional information, refer to FRONT SUSPENSION article.
  5. CAUTION: Do not use any tools or equipment to move the wheel and tire assembly or suspension components while checking for relative movement. Suspension damage can occur. The use of tools or equipment will also create relative movement that may not exist when using hand force. Relative movement must be measured using hand force only.
  6. Inspect the ball joint for relative movement by alternately pulling downward and pushing upward on the lower control arm by hand. Note any relative vertical movement between the wheel knuckle and lower arm at the lower ball joint.
    • If relative movement is not felt or seen, the ball joint is OK. Do not install a new ball joint.
    • If relative movement is found, continue with Step 5.
  7. NOTE: In order to obtain an accurate measurement, the dial indicator should be aligned as close as possible with the vertical axis (center line) of the ball joint.
  8. To measure ball joint deflection, attach a suitable dial indicator with a flexible arm between the lower control arm and the wheel knuckle or ball joint stud.
  9. Fig 1: Measuring Ball Joint Deflection
    GF0024538Courtesy of FORD MOTOR CO.
  10. Measure the ball joint deflection while an assistant pushes up and pulls down on the lower control arm, by hand.
    • If the deflection exceeds the specification, a new ball joint must be installed. For additional information, refer to FRONT SUSPENSION article.
    • If the deflection meets the specification, no further action is required.