Removal (5.4L)
WARNING: This page is about a different car, the 2003 Ford Econoline. However, it is still accessible from the selected car via links, so may be relevant.
Remove engine cover. See ENGINE COVER under MISCELLANEOUS. Disconnect the Exhaust Gas Recirculation (EGR) valve tube upper fitting and vacuum hose. Remove EGR valve bolts and EGR valve. See Figure. Discard EGR gasket.