5R55E & 5R44E: Removal
WARNING: This page is about a different car, the 2002 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
- Disconnect the battery ground cable.
- Place the selector lever in the Neutral position.
- Remove the nut and transmission upper fill tube. See Fig 1 .
- Vehicles equipped with 4WD, remove the transfer case. See appropriate REMOVAL & INSTALLATION article under TRANSFER CASE.
- If transmission disassembly is required, drain the transmission fluid.
- For fluid draining, see DRAINING & REFILLING under LUBRICATION in SERVICING article.
- To maintain initial drive shaft balance, mark the driveshaft yoke and axle flange, so they can be installed in their original positions. See Fig 2 .
- Remove the 4 bolts. Remove the rear driveshaft. See Fig 3 .
- Remove the starter motor.NOTE: Mark the torque converter and the flexplate for correct alignment at reinstallation. For 2.3L engines it may be necessary to gain access to the flexplate nuts through the wheel well. See Fig 4 .
- Remove the 4 nuts.
- Rotate the crankshaft for access to the flexplate nuts. See Fig 5
- Disconnect the shift cable. See Fig 6
.
- Disconnect the shift cable from the manual control lever.
- Disconnect the shift cable from the bracket.
- Disconnect transmission wiring harness from the case.
- Remove wiring harness from the shift cable bracket.
- Remove shift cable retainer from the case.
- Disconnect the transmission wiring harness. See Fig 7
.
- Disconnect the transmission connector.
- Disconnect the Intermediate Shaft Speed (ISS) sensor.
- Disconnect the digital Transmission Range (TR) sensor connector.
- Disconnect the Output Shaft Speed (OSS) sensor.
- Remove the 3-way catalytic converter.NOTE: For 2.3L engines remove the rear engine cover plate. See Fig 8 .CAUTION: Care should be taken not to damage the cooler lines.
- Hold the case fitting and remove the transmission cooler lines. See Fig 9 .
- Remove the nuts. See Fig 10 .
- DO NOT allow the transmission to hang freely. Position a suitable jack under the transmission. Raise and support the transmission. See Fig 11 .
- Remove the bolts. Remove the crossmember. See Fig 12 and Fig 13 .
- Remove the transmission mount. See Fig 14
.
- Remove the screws.
- Remove the transmission mount.
- For 2.3L remove the rear vibration damper. See Fig 15 .
- For 2.3L and 3.0L Remove the transmission upper fill tube. See Fig 16
.
- Remove the screw.
- Disconnect the transmission upper fill tube.
- Lower transmission to gain access to the transmission-to-engine screws and remove. See Fig 17 .
- On 4x4 models, remove the vent tube.
- The torque converter is heavy and can result in injury if it falls out of the transmission. Secure the torque converter in the transmission. Failure to follow these instructions can result in personal injury.
- Lower the transmission.
WARNING:
Secure the transmission to the transmission jack with a safety chain. Failure to follow these instructions can result in personal injury.