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5R55E & 5R44E: Installation

WARNING: This page is about a different car, the 2002 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
  1. On 4x4 models, install the vent tube assembly.
    2. WARNING: Secure the transmission to the transmission jack with a safety chain. Failure to follow these instructions may result in personal injury.
  2. On all models, raise and position the transmission. Remove the Torque Converter Retainer (307-346).
    3. NOTE: Align the flexplate to the converter marks made at removal.
  3. On models equipped with a 4.0L SOHC engine, install the transmission-to-engine screws. Tighten to specification. See TORQUE SPECIFICATIONS  .
    1. Install 2 M10 x 1.6" (40 mm) screws.
    2. Install 4 M10 x 2" (50 mm) screws.
    3. Install 2 M10 x 3" (75 mm) screws.
    4. NOTE: Align the flexplate to the converter marks made at removal.
  4. On models equipped with 2.3L and 3.0L engines, install the screws. See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  .
    1. Install 1 M10 x 1.6" (40 mm) screw.
    2. Install 4 M10 x 2" (50 mm) screws.
    3. Install 2 M10 x 3" (75 mm) screws.
  5. Install the upper fluid filler tube and bracket screw. See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  .
    1. Install the upper filler tube.
    2. Install the M10 x 1.6" (40 mm) bracket screw.
  6. On models equipped with 2.3L engine, install the lower transmission-to-engine screws. Tighten to specification. See TORQUE SPECIFICATIONS  .
  7. Install the HO2S connector bracket. Tighten to specification. See TORQUE SPECIFICATIONS  .
  8. Install the rear engine cover plate. See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  .
  9. On models equipped with 4x4, install the transfer case. See appropriate REMOVAL & INSTALLATION article under TRANSFER CASE.
  10. On all models, install the exhaust bracket. Install the screws. See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  .
  11. Position the crossmember. Install the crossmember bolts. See Figure and Figure . Tighten to specification. See TORQUE SPECIFICATIONS  .
  12. Install the transmission mount into the crossmember and tighten the nuts. Tighten to specification. See TORQUE SPECIFICATIONS  .
  13. On models equipped with 3.0L engine, install the rear vibration damper. See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  .
    14. CAUTION: Care should be taken not to bend or damage the cooler lines.
    NOTE: Prior to installing the cooler lines to the case, inspect the "O" rings. If damaged NEW "O" rings will need to be installed.
  14. On models equipped with 3.0L and 4.0L SOHC engines, hold the case fitting and install the transmission cooler lines. See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  . Install 4 NEW torque converter nuts. See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  . Rotate the crankshaft as needed to gain access to all the nuts.
    15. CAUTION: When installing the torque converter nuts, the crankshaft must be rotated only in the clockwise direction, otherwise engine damage can occur. The crankshaft, the crankshaft sprocket and the pulley are fitted together by friction between the flange faces on each part. For that reason, the crankshaft sprocket can also be moved when the crankshaft pulley is turned in the counterclockwise direction.
  15. On models equipped with 2.3L engines, Install 4 NEW torque converter nuts. See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  . Rotate the crankshaft as needed to gain access to all the nuts.
  16. On all models, install the starter motor. See appropriate STARTERS article under ENGINE. Install the catalytic converter assembly.
  17. Position the transmission wiring harness in place.
    1. Clip harness to the shift cable bracket.
    2. Clip harness retainer to the case.
  18. Connect the transmission wiring harness. See Figure .
    1. Connect the transmission connector.
    2. Connect the Intermediate Shaft Speed (ISS) sensor.
    3. Connect the digital Transmission Range (TR) sensor connector.
    4. Connect the Output Shaft Speed (OSS) sensor.
  19. Install the shift cable. See Figure .
    1. Connect the shift cable to manual control lever.
    2. Connect the shift cable to the bracket.
    20. NOTE: Align the driveshaft yoke and the axle shaft marks made at removal to maintain driveline balance.
  20. Align and install the rear driveshaft. See Figure . Install the driveshaft bolts. See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  .
  21. Use the following guidelines for installing the in-line transmission fluid filter:
    • If the transmission was overhauled and the vehicle was equipped with an in-line fluid filter, install a NEW in-line fluid filter.
    • If the transmission was overhauled and the vehicle was not equipped with an in-line fluid filter, install a NEW in-line fluid filter kit.
    • If the transmission is being installed for a non-internal repair, DO NOT install an in-line filter or filter kit.
    • If installing a NEW or a Ford-authorized re-manufactured transmission, install the in-line transmission fluid filter that is supplied. Prior to lowering the vehicle, install a NEW in-line transmission filter or a filter kit.
  22. On models equipped with 4.0L SOHC engines, install the transmission fill tube and indicator as an assembly. See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  .
    23. NOTE: When the battery has been disconnected and reconnected, some abnormal drive symptoms can occur while the vehicle relearns its adaptive strategy. The customer needs to be notified that they may experience slightly different upshifts (either soft or firm) and that this is a temporary condition. The vehicle will eventually return to normal operating condition.
  23. On all models, connect the battery ground cable. Fill the transmission with clean automatic transmission fluid to the specified level.
  24. Check the transmission for correct operation. Verify that the shift cable is correctly adjusted.
    • For shift cable adjustment, see SHIFT CABLE under ADJUSTMENTS in SERVICING article.
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