Rivet Removal

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: Do not drill outside the rivet into the frame because that will weaken the frame.

NOTE: Clean the area around the rivets only. Remove any contamination and wax from the rivets.

Drill a 1/8 inch pilot hole through the rivet.

Fig 1: Drilling A 1/8 Inch Pilot Hole Through Rivet

Courtesy of FORD MOTOR CO.

Drill a 9/32 inch hole through the shank of the rivet.

Fig 2: Drilling A 9/32 Inch Hole Through Shank Of Rivet

Courtesy of FORD MOTOR CO.

Remove the rivet head using an air chisel.

Fig 3: Identifying Rivet Head

Courtesy of FORD MOTOR CO.

Drive out the rivet with a punch.

Fig 4: Driving Out Rivet With A Punch

Courtesy of FORD MOTOR CO.

If applicable, cut and grind off the welds connecting the support.
Remove the support.