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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1920 (Manual Transaxle/Transmission And Clutch - General Information - F250-F550 Super Duty) >> General Procedures >> Clutch Cylinder Bench Bleeding

Clutch Cylinder Bench Bleeding

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Material

Item Specification
High Performance DOT 3 Motor Vehicle Brake Fluid
PM-1-C (US); CPM-1-C (Canada)
WSS-M6C62-A
    CAUTION: Fill any disconnected component (such as master cylinder, slave cylinder) with the specified brake fluid before connecting it, so as not to trap air in the clutch hydraulic system.
    Fig 1: Identifying Clutch Hydraulic System
    GF0007138Courtesy of FORD MOTOR CO.
  1. Support the clutch hydraulic system components so that the reservoir/master cylinder assembly is above the slave cylinder. Position the tube so that there are no high points that could trap air.
  2. Fill the clutch master cylinder reservoir to the full line with brake fluid.
    Fig 2: Locating Clutch Master Cylinder Reservoir
    GF0007139Courtesy of FORD MOTOR CO.
  3. NOTE: Do not allow the clutch master cylinder reservoir to run dry.
  4. Purge the air from the clutch hydraulic system.
    • Push the push rod slowly into the slave cylinder until it bottoms out the piston. Hold the push rod in this position for 5 to 10 seconds to allow all trapped air to rise through the system. Look for air bubbles in the fluid in the clutch hydraulic reservoir. Very slowly, so that air is not drawn back into the slave cylinder, release the push rod (the spring in the slave cylinder will force the piston outward). Wait 5 to 10 seconds for the air bubbles to rise. Repeat this process 5 to 10 times to make sure that all air purged from the system.
  5. Verify that the fluid level in the reservoir is correct and install the cap.
    Fig 3: Locating Fluid Level In Reservoir
    GF0007140Courtesy of FORD MOTOR CO.