Extension Housing Gasket - Four Wheel Drive (4WD): Removal

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Remove the transfer case. For additional information, refer to TRANSFER CASE article.
Using the special tool, remove and discard the output shaft retaining nut.

Fig 1: Identifying Output Shaft With Special Tool

Courtesy of FORD MOTOR CO.

Disconnect the output shaft speed (OSS) sensor electrical connector.

Fig 2: Identifying Output Shaft Speed (OSS) Sensor Electrical Connector

Courtesy of FORD MOTOR CO.

Remove the bolts and the transmission extension housing.

Fig 3: Locating Transmission Extension Housing Bolts

Courtesy of FORD MOTOR CO.

Remove and discard the extension housing gasket.

Fig 4: Locating Extension Housing Gasket

Courtesy of FORD MOTOR CO.