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Muffler and Tailpipe: Installation

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Do not tighten any fasteners until all components are aligned.
  1. Position the muffler and tailpipe assembly. Connect the rubber isolators.
  2. Loosely install the 2 muffler rear bracket nuts.
  3. NOTE: Using an abrasive pad, clean the exhaust coupling surface area of any surface rust.
    Fig 1: Identifying Coupling Installation Dimensions
    G03924085Courtesy of FORD MOTOR CO.
  4. Place new coupling on the catalytic converter-to-muffler joint or, if equipped, exhaust intermediate-to-muffler joint. Make sure the coupling are installed no more the 4 mm (0.15 in) from the back of the button on the end of the pipe.
  5. Align the exhaust system. For additional information refer to Exhaust System Alignment  in this article.
  6. Tighten the catalytic converter-to-muffler coupling or, if equipped, exhaust intermediate pipe-to-muffler coupling.
    • Tighten to 55 Nm (41 lb-ft).
  7. Tighten the 2 rear bracket nuts.
    • Tighten to 20 Nm (15 lb-ft).
    Fig 2: Locating Muffler Rear Bracket Nuts
    GF0007644Courtesy of FORD MOTOR CO.