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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1904 (Engine - 5.4L (3V) - F250 & F350) >> In-Vehicle Servicing >> Valve Cover - RH >> Removal

Valve Cover - RH: Removal

WARNING: This page is about a different car, the 2007 Ford Pickup and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. If equipped, remove the transmission filler tube. For additional information, refer to AUTOMATIC TRANSAXLE/TRANSMISSION - TORQSHIFT article.
  2. Remove the RH ignition coils. For additional information, refer to ENGINE IGNITION - 5.4L AND 6.8L (3V) article.
  3. Disconnect the quick connect coupling and remove the crankcase vent tube. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - GASOLINE AND DIESEL article.
  4. Disconnect the engine wiring harness retainer from the evaporative emissions (EVAP) canister purge valve bracket.
    Fig 1: Locating Engine Wiring Harness Retainer
    GF0005516Courtesy of FORD MOTOR CO.
  5. Disconnect the vacuum hose and the wiring harness retainer from the EVAP canister purge valve bracket and stud bolt.
    Fig 2: Locating Vacuum Hose And Engine Wiring Harness Retainer
    GF0005517Courtesy of FORD MOTOR CO.
  6. Disconnect the EVAP vapor tube quick connect couplings and the EVAP canister purge valve electrical connector. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - GASOLINE AND DIESEL article.
    Fig 3: Connecting Electrical Connector And EVAP Tube Quick Connect Couplings
    G03919866Courtesy of FORD MOTOR CO.
  7. Remove the 3 nuts and the EVAP canister purge valve assembly.
    Fig 4: Locating Evaporative Emissions Canister Purge Valve Bracket Nuts
    G03919862Courtesy of FORD MOTOR CO.
  8. Disconnect the wiring harness retainers from the valve cover.
  9. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
    CAUTION: When removing the valve cover, make sure to avoid damaging the VCT solenoid.
    NOTE: The fasteners are part of the valve cover and should not be removed.
  10. Fully loosen the 15 fasteners and remove the RH valve cover and gasket.
    • Clean the valve cover mating surface of the cylinder head with silicone gasket remover and metal surface prep. Follow the directions on the packaging.
    • Discard the valve cover gasket. Clean the valve cover gasket groove with soap and water or a suitable solvent.