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Driveshaft - Front: Removal

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
    Fig 1: Positioning Driveshaft On A Hoist
    GF0006220Courtesy of FORD MOTOR CO.
  2. Index-mark the front driveshaft to the front axle and the transfer case.
    Fig 2: Identifying Index-Mark Front Driveshaft To Front Axle Flange
    GF0006221Courtesy of FORD MOTOR CO.
  3. NOTE: It may be necessary to unseat the bearing cup assemblies by tapping on the yoke or bearing cup with a plastic or rubber soft-faced hammer.
  4. Remove and discard the fasteners.
    1. Remove and discard the 4 front axle flange bolts.
    2. Remove and discard the 2 U-joint retainers.
      • To install, tighten to 35 Nm (26 lb-ft).
  5. Fig 3: Identifying Flange Bolts And U-Joint Retainers
    GF0006222Courtesy of FORD MOTOR CO.
  6. Remove and discard the 4 front driveshaft-to-transfer case bolts.
    • To install, tighten to 100 Nm (74 lb-ft).
  7. Fig 4: Locating Front Driveshaft-To-Transfer Case Bolts
    GF0006223Courtesy of FORD MOTOR CO.
    NOTE: Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
  8. Remove the front driveshaft.
    • Compress and separate the front driveshaft from the front axle, then separate the driveshaft from the transfer case.