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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1888 (Front Drive Axle/Differential -- F250-F550 Super Duty) >> In-Vehicle Servicing >> Drive Pinion Seal >> Installation

Drive Pinion Seal: Installation

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Driving Pinion Seal Into Housing Using Special Tool
G04643595Courtesy of FORD MOTOR CO.
  1. Using a suitable driver, install the pinion seal.
    • Lightly coat the pinion seal lip with lubricant.
  2. Fig 2: Pinion Flange
    GF0006621Courtesy of FORD MOTOR CO.
    NOTE: Never use a metal hammer on the pinion flange or install the flange with power tools. If necessary, use a plastic hammer to tap on a tight fitting flange.
    NOTE: Align the index marks.
  3. Lightly coat the flange splines and seal mating area with lubricant, then install the flange and a new washer and pinion nut.
  4. Fig 3: Holding Pinion Flange With Special Tool
    G03919131Courtesy of FORD MOTOR CO.
    NOTE: Never back off the pinion nut to reduce preload. If preload reduction is necessary, install a new collapsible spacer and pinion nut.
  5. Tighten the nut.
    • Use the special tool to prevent the flange from turning while tightening the nut. Remove the special tool when taking pinion bearing torque preload readings.
    • Take frequent pinion bearing torque preload readings.
    • The final reading must be 0.56 N.m (5 lb-in) more than the initial reading taken during removal.
  6. Fig 4: Checking Pinion Bearing Torque Preload
    GF0006619Courtesy of FORD MOTOR CO.
    Fig 5: Front Driveshaft Retainers & Bolts
    GF0006622Courtesy of FORD MOTOR CO.
    NOTE: Align the index-marks on the front driveshaft and the front axle flange to maintain driveline balance.
  7. Connect the front driveshaft to the front axle flange.
    • Remove the tape from the bearing cups.
    • Connect the front driveshaft to the front axle flange.
    • Install the 2 new retainers and 4 new bolts.
      • Tighten to 35 Nm (26 lb-ft).
  8. Install the LH and RH brake calipers and the brake caliper bolts.
    • On F-250, F-350, tighten to 76 Nm (56 lb-ft).
    • On F-450, F-550, tighten to 63 Nm (46 lb-ft).
  9. Install the front tires and wheels. For additional information, refer to WHEELS AND TIRES article.