Differential Carrier: Installation

WARNING: This page is about a different car, the 2007 Ford Pickup and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Positioning Differential Assembly In Axle Housing

Courtesy of FORD MOTOR CO.

Position the differential assembly in the axle housing.

Fig 2: Identifying Differential Bearing Shims

Courtesy of FORD MOTOR CO.

Install the original removed differential bearing shims in their original positions.

Fig 3: Installing Differential Bearing Shim Using Special Tool

Courtesy of FORD MOTOR CO.

Using the special tool, fully seat the differential bearing shims.

Fig 4: Identifying Differential Bearing Cap And Differential Bearing Cap Bolts

Courtesy of FORD MOTOR CO.

Install the differential bearing caps and the differential bearing cap bolts.
- Tighten to 119 Nm (88 lb-ft).

Fig 5: Rotating Differential Assembly

Courtesy of FORD MOTOR CO.

Rotate the differential assembly to make sure it rotates freely.
Measure the ring and pinion backlash.
Install the axle shafts. For additional information, refer to Axle Shaft .
Install the differential cover and fill the axle with the specified fluid.