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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1873 (Transfer Case - F-150 & Mark LT) >> Removal >> Transfer Case - Electronic Shift

Transfer Case - Electronic Shift

WARNING: This page is about a different car, the 2007 Lincoln Mark LT and 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Index-mark the driveshaft to maintain initial driveshaft balance during installation.
  1. Remove the front driveshaft. For additional information, refer to DRIVESHAFT article.
  2. NOTE: To maintain initial driveshaft balance, index-mark the rear driveshaft.
  3. Remove the rear driveshaft. For additional information, refer to DRIVESHAFT article.
  4. Remove the skid plate, if equipped.
    • To install, tighten to 18 Nm (13 lb-ft).
    Fig 1: Removing Skid Plate
    GF0004171Courtesy of FORD MOTOR CO.
  5. Drain the fluid if the transfer case is to be disassembled. For additional information, refer to Transfer Case Draining and Filling  in this article.
  6. Disconnect the transfer case shift motor electrical connector.
    Fig 2: Disconnecting Transfer Case Shift Motor Electrical Connector
    GF0004176Courtesy of FORD MOTOR CO.
  7. Disconnect the transfer case shift motor wiring harness from the transfer case.
    Fig 3: Disconnecting Transfer Case Shift Motor Wiring Harness From Transfer Case
    GF0004177Courtesy of FORD MOTOR CO.
  8. Disconnect the vent tube.
    Fig 4: Disconnecting Vent Tube
    GF0004174Courtesy of FORD MOTOR CO.
  9. CAUTION: Secure the transfer case to the jack with safety strap.
  10. Using a suitable jack, support the transfer case. Securely strap the transfer case to the jack.
  11. Remove the transfer case.
    • Remove the 6 transfer case-to-transmission bolts and separate the transfer case from the transmission.
    • To install, tighten to 47 Nm (35 lb-ft).
      • Tighten the transmission-to-transfer case bolts evenly in a star pattern.
    • Separate the transfer case from the transmission.
    Fig 5: Removing Transfer Case
    GF0004178Courtesy of FORD MOTOR CO.
  12. Lower the transfer case from the vehicle.
  13. CAUTION: Carefully clean the gasket surfaces. Nicks and gouges cause fluid leaks.
  14. Remove the transfer case-to-transmission gasket and clean the mating surfaces.