Transfer Case - Mechanical Shift: Notes
WARNING: This page is about a different car, the 2007 Lincoln Mark LT and 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Remover, Bearing Cup | 308-047 (T77F-1102-A) | |
| Installer, Bearing Cup | 308-017 (T73T-4222-B) | |
| Remover, Stator Bearing | 307-318 (T94P-77001-KH) | |
| Adapter for 303-224 (Handle) | 205-153 (T80T-4000-W) | |
| Holding Fixture, Transmission | 307-003 (T57L-500-B) | |
| Slide Hammer | 100-001 (T50T-100-A) | |
| Installer, Input Shaft Oil Seal | 308-186 (T90T-7127-B) | |
| Universal Blind Hole Puller Set | 303-DS005 (D80L-100-A) or equivalent | |
| Collet (1-1/4 Inch to 1-1/2 Inch) | 303-D022 (D80L-100-T) or equivalent | |
| Installer, Mainshaft Bearing | 308-060 (T77J-7025-K) | |
| Installer, Input Shaft Bearing | 308-085 (T83T-7025-C) | |
| Installer, Input Shaft Oil Seal | 308-249 (T96T-7127-A) | |
| Protector, Shaft Oil Seal | 308-251 (T96T-7127-C) | |
| Remover, Oil Seal | 303-409 (T50T-6700-CH) | |
| Installer, Valve Stem Oil Seal | 303-367 (T90P-6510-AH) |
Material
| Item | Specification |
|---|---|
| Ultra Silicone Sealant TA-29 |
- |
| MERCON® Multi-Purpose Automatic Transmission Fluid XT-2-QDX (US); XT-2-LM12 (Canada) |
MERCON® |
| Item | Part Number | Description |
|---|---|---|
| 1 | 7917 | Snap ring |
| 2 | 7A153 | Ring gear |
| 3 | 7064 | Snap ring |
| 4 | 7A398 | Front planet carrier |
| 5 | 7120 | Needle bearing |
| 6 | 7065 | Bushing |
| 7 | 7A149 | Oil pump assembly |
| 8 | 7177 | Drive sprocket |
| 9 | 7106 | Locking collar |
| 10 | 7D126 | Spring |
| 11 | 7D164 | Output shaft hub |
| 12 | 9324 | Hose clamp |
| 13 | - | Hose (cut from fuel tube hose) |
| 14 | 7A098 | Lube pickup and filter |
| 15 | 7C349 | Detent spring |
| 16 | 7C191 | Detent roller |
| 17 | 7B106 | Shift lever assembly |
| 18 | 7E182 | Shift shaft oil seal |
| 19 | 7A443 | Bolt |
| 20 | 7F063 | Mechanical shift cam |
| 21 | 7177 | Driven sprocket |
| 22 | 7A029 | Drive chain assembly |
| 23 | 7917 | Snap ring |
| 24 | 7025 | Bearing |
| 25 | 7E290 | Magnet |
| 26 | - | Dowel (part of 7005) |
| 27 | 7C207 | Case stud |
| 28 | 7B215 | Yoke to flange seal |
| 29 | 7C016 | Shield |
| 30 | 7061 | Front output shaft with shield |
| 31 | 7E440 | Mode indicator switch |
| 32 | 7034 | Breather barb |
| 33 | 7B215 | Input flange seal |
| 34 | 7005 | Case |
| 35 | 7N281 | Input snap ring |
| 36 | 7025 | Bearing |
| 37 | 7061 | Output shaft |
| 38 | 7100 | Reduction hub assembly |
| 39 | 7F135 | Spring |
| 40 | 7H150 | Armature |
| 41 | 7917 | Snap ring |
| 42 | 7G362 | Lockup hub assembly |
| 43 | 7917 | Snap ring |
| 44 | 7G361 | Coil |
| 45 | 7025 | Bearing |
| 46 | 7917 | Snap ring |
| 47 | 7005 | Case |
| 48 | 7A443 | Bolt |
| 49 | NG20480-52 | Nut |
| 50 | 7A010 | Case plug |
| 51 | - | Bar code label (part of 7005) |
| 52 | 7025 | Bearing |
| 53 | 7N063 | Spacer |
| 54 | 7A443 | Bolt |
| 55 | - | Sealing ring (part of 7085) |
| 56 | 7B215 | Yoke to extension housing seal |
| 57 | 7F293 | Shipping plug |
| 58 | - | Bushing (part of 7085) |
| 59 | 7085 | Extension housing |
| 60 | 7A443 | Bolt |
| 61 | 7F293 | Output shaft speed (OSS) sensor |
| 62 | - | Wire connector spacer (part of 7085) |
| 63 | - | Harness connector (part of 7085) |
| 64 | - | Harness retainer (part of 7085) |
| 65 | - | Identification tag (part of 7085) |
| 66 | - | Wire convolute (part of 7085) |
| 67 | 7G450 | Tone wheel |
| 68 | 17291 | Spacer |
| 69 | 7289 | Lockup fork spring |
| 70 | 7240 | Shift rail |
| 71 | 7289 | Lockup fork |
| 72 | 7289 | Reduction shift fork assembly |
| 73 | 7C430 | Shift fork pad |