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Exhaust Manifold - RH: Installation

WARNING: This page is about a different car, the 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect the RH exhaust manifold gasket mating surfaces for flatness. For additional information, refer to ENGINE SYSTEM - GENERAL INFORMATION article.
  2. NOTE: Make sure the 2 long studs are installed in the locations noted during removal.
  3. Install 6 new RH exhaust manifold studs.
    • Tighten to 12 Nm (9 lb-ft).
  4. Position a new RH exhaust manifold gasket and the RH exhaust manifold and install 6 new nuts.
    • Tighten the nuts in the sequence shown to 25 Nm (18 lb-ft).
    Fig 1: Identifying Exhaust Manifold Nuts
    GF0002417Courtesy of FORD MOTOR CO.
  5. Position the engine lifting eye and install the nuts.
    • Tighten to 25 Nm (18 lb-ft).
  6. Attach the dual converter Y-pipe and install the 2 nuts.
    • Tighten to 40 Nm (30 lb-ft).
  7. Attach the exhaust manifold-to-EGR system module to the exhaust manifold.
    • Tighten to 40 Nm (30 lb-ft).
  8. Install the RH heated oxygen sensor (HO2S). For additional information, refer to ELECTRONIC ENGINE CONTROLS article.