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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1806 (Engine - 5.4L (3V) - F-150 & Mark LT) >> In-Vehicle Servicing >> Exhaust Manifold - LH >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2007 Lincoln Mark LT and 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Disconnect the LH front and rear heated oxygen sensor (HO2S) electrical connectors.
  3. Using the special tool, remove the 2 LH HO2S.
    • To install, tighten to 46 N.m (34 lb-ft).
    Fig 1: Identifying HO2S Special Tool
    G03922527Courtesy of FORD MOTOR CO.
  4. Remove the 4 exhaust manifold-to-catalytic converter nuts.
    • To install, tighten to 40 N.m (30 lb-ft).
  5. Remove the 2 bolts and disconnect the exhaust support bracket from the crossmember.
    • To install, tighten to 25 N.m (18 lb-ft).
  6. Remove the LH dual converter Y-pipe assembly aside.
  7. NOTE: Install new exhaust manifold nuts.
    Fig 2: Identifying Exhaust Manifold Nuts
    GF0002767Courtesy of FORD MOTOR CO.
  8. Remove and discard the 8 nuts and remove the exhaust manifold.
    • To install, tighten to 25 N.m (18 lb-ft) in the sequence shown.
  9. Remove and discard the exhaust manifold gaskets.
  10. NOTE: Install new exhaust manifold-to-cylinder head studs.
  11. Remove and discard the 8 exhaust manifold-to-cylinder head studs.
    • To install, tighten to 12 Nm (9 lb-ft).
  12. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These may cause scratches and gouges resulting in leak paths. Use a plastic scraper to clean the sealing surfaces.
  13. Clean the sealing surfaces with metal surface prep. Follow the directions on the packaging.
  14. Inspect the exhaust manifold for flatness. For additional information, refer to ENGINE SYSTEM - GENERAL INFORMATION article.
  15. To install, reverse the removal procedure.