Section 1806 (Engine - 5.4L (3V) - F-150 & Mark LT): Assembly: Engine: Notes

WARNING: This page is about a different car, the 2007 Lincoln Mark LT and 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools

Illustration	Tool Name	Tool Number
Courtesy of FORD MOTOR CO.	Remover/Installer, Cylinder Head	303-572 (T97T-6000-A)
Courtesy of FORD MOTOR CO.	Installer, Connecting Rod	303-442 (T93P-6136-A)
Courtesy of FORD MOTOR CO.	Compressor, Valve Spring	303-1039
Courtesy of FORD MOTOR CO.	Installer, Crankshaft Vibration Damper	303-102 (T74P-6316-B)
Courtesy of FORD MOTOR CO.	Installer, Crankshaft Front Seal	303-635
Courtesy of FORD MOTOR CO.	Installer, Front Cover Seal	303-335 (T88T-6701-A)
Courtesy of FORD MOTOR CO.	Compressor, Piston Ring	303-D032 (D81L-6002-C) or equivalent
Courtesy of FORD MOTOR CO.	Installer, Crankshaft Rear Seal	303-518 (T95P-6701-DH)
Courtesy of FORD MOTOR CO.	Installer, Crankshaft Oil Slinger	303-517 (T95P-6701-CH)
Courtesy of FORD MOTOR CO.	Installer, Crankshaft Rear Seal	303-516 (T95P-6701-EH)
Courtesy of FORD MOTOR CO.	Holding Tool, Crankshaft	303-448 (T93P-6303-A)
Courtesy of FORD MOTOR CO.	Alignment Pins, Cylinder Head	303-1040 (SR-015486)
Courtesy of FORD MOTOR CO.	Modular Engine Lift Bracket	303-F047 (014-00073) or equivalent
Courtesy of FORD MOTOR CO.	Locking Tool, Camshaft Phaser Sprocket	303-1046

Material

Item	Specification
Motorcraft Metal Surface Prep ZC-31	-
Silicone Gasket Remover ZC-30	-
Silicone Gasket and Sealant TA-30	WSE-M4G323-A4
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent	WSS-M2C930-A
Motorcraft Premium Gold Engine Coolant with Bittering Agent (US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color)	WSS-M97B51-A1
Threadlock 262 TA-26	WSK-M2G351-A6
Hydraulic Chain Tensioner Retaining Clip 1L3Z-6P250-AA	-

Fig 1: Identifying Engine - Upper End

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	12B637	Engine wiring harness
2	6A505	Valve cover - LH
3	6750	Oil level indicator
4	N605892	Oil level indicator tube bolt
5	6K873	Oil level indicator tube
6	N807834	Camshaft bearing cap bolt (10 required)
7	6B280	Camshaft bearing cap (4 required)
8	6C255	Camshaft - LH
9	6529	Roller follower (24 required)
10	6518	Valve spring retainer key (48 required)
11	6514	Valve spring retainer (24 required)
12	6513	Valve spring (24 required)
13	6A517	Valve stem seal (24 required)
14	6C501	Hydraulic lash adjuster (24 required)
15	6279	Camshaft phaser sprocket bolt - LH
16	6A257	Camshaft phaser sprocket - LH
17	6B284	Camshaft bearing cap
18	12405	Spark plug (4 required)
19	12A366	Ignition coil (4 required)
20	6065	Cylinder head bolt (20 required)
21	W707747	Exhaust manifold stud (8 required)
22	9Y431	Exhaust manifold gasket (2 required)
23	9431	Exhaust manifold - LH
24	W701706	Exhaust manifold nut (8 required)
25	6507	Intake valve (16 required)
26	6505	Exhaust valve (8 required)
27	6083	Cylinder head gasket - LH
28	W701520	Variable camshaft timing (VCT) oil control solenoid assembly bolt (2 required)
29	6C261	VCT oil control solenoid assembly
30	6050	Cylinder head - LH
31	14B102	Cylinder head temperature (CHT) sensor jumper harness
32	W701571	Heater outlet tube stud bolt
33	18663	Heater outlet tube
34	6051	Cylinder head gasket - RH
35	6049	Cylinder head - RH
36	9Y431	Exhaust manifold gasket (2 required)
37	9430	Exhaust manifold - RH
38	W701706	Exhaust manifold nut (8 required)
39	W707747	Exhaust manifold stud (8 required)
40	6C260	VCT oil control solenoid assembly
41	W701520	VCT oil control solenoid assembly bolt (2 required)
42	6279	Camshaft phaser sprocket bolt - RH
43	6A257	Camshaft phaser sprocket - RH
44	6B284	Camshaft bearing cap
45	N807834	Camshaft bearing cap bolt (10 required)
46	6B280	Camshaft bearing cap (4 required)
47	6251	Camshaft - RH
48	12405	Spark plug (4 required)
49	12A366	Ignition coil (4 required)
50	W706175	Ignition coil bolt (8 required)
51	6582	Valve cover - RH
52	6765	Oil fill adapter
53	6766	Oil fill adapter cap
54	6758	Crankcase ventilation tube
55	W503282	Coolant crossover tube bolt (3 required)
56	W503279	Thermostat housing bolt (2 required)
57	8594	Thermostat housing
58	N806807	Thermostat O-ring seal
59	8575	Thermostat
60	8C369	Coolant crossover tube
61	6N041	Intake manifold dust cover
62	9A474	Intake manifold vacuum harness
63	9S440	Intake manifold vacuum harness support bracket
64	N811050	Intake manifold vacuum harness support bracket bolt
65	W709775	Intake manifold bolt (10 required)
66	9Y451	Intake manifold assembly
67	6K817	Positive crankcase ventilation (PCV) tube
68	W500204	PCV heater element assembly bolt (2 required)
69	9F624	PCV heater element assembly

Fig 2: Identifying Engine - Front End

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	N804758	Radio ignition interference capacitor nut
2	18801	Radio ignition interference capacitor
3	6C086	Engine front cover
4	W503282	Timing chain guide bolt- RH (2 required)
5	6L266	Timing chain tensioner - RH
6	N606543	Timing chain tensioner bolt - RH (2 required)
7	6268	Timing chain - RH
8	6M256	Timing chain guide - RH
9	N606543	Timing chain tensioner bolt - LH (2 required)
10	6M269	Timing chain tensioner - LH
11	6M274	Tensioner arm - LH
12	N605892	Timing chain guide upper bolt - LH
13	6306	Crankshaft sprocket
14	6B274	Timing chain guide - LH
15	N606527	Timing chain guide lower bolt - LH
16	6268	Timing chain - LH
17	6K255	Tensioner arm - RH
18	12A227	Ignition pulse wheel
19	W707225	Power steering pump stud bolt
20	W706447	Power steering pump bolt (2 required)
21	3A696	Power steering pump assembly
22	W706605	Engine front cover bolt
23	N808529	Engine front cover stud bolt (2 required)
24	N806177	Engine front cover bolt (9 required)
25	6C315	Crankshaft position (CKP) sensor
26	N806155	CKP sensor bolt
27	12A216	Accessory drive belt idler pulley
28	N808102	Accessory drive belt idler pulley bolt
29	6700	Crankshaft front seal
30	6316	Crankshaft pulley
31	N806165	Crankshaft pulley washer
32	W701512	Crankshaft pulley bolt
33	8A528	Coolant pump pulley
34	N806282	Coolant pump pulley bolt (4 required)
35	N806177	Coolant pump bolt (4 required)
36	8501	Coolant pump
37	N808102	Accessory drive belt idler pulley bolt
38	12A216	Accessory drive belt idler pulley
39	N806155	Camshaft position (CMP) sensor bolt (2 required)
40	6B288	CMP sensor (2 required)
41	W709573	Engine front cover stud bolt (3 required)

Fig 3: Identifying Engine - Lower End

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	6150	Upper compression ring (8 required)
2	6152	Lower compression ring (8 required)
3	6159	Outer oil control ring (8 required)
4	6161	Inner oil control ring (8 required)
5	6159	Outer oil control ring (8 required)
6	6140	Piston pin retainer (16 required)
7	6135	Piston pin (8 required)
8	6110	Piston (8 required)
9	6200	Connecting rod assembly (8 required)
10	6211	Connecting rod bearing (8 required)
11	6K318	Crankshaft rear seal retainer plate
12	N806155	Crankshaft rear seal retainer plate bolt (6 required)
13	6310	Crankshaft rear seal
14	6701	Crankshaft oil slinger
15	6375	Flexplate
16	N806168	Flexplate bolt (8 required)
17	6714	Oil filter
18	6890	Oil filter threaded adapter
19	N806156	Oil filter adapter bolt (4 required)
20	9278	Engine oil pressure (EOP) sensor
21	6881	Oil filter adapter
22	6A636	Oil filter adapter gasket
23	W701605	Oil pan bolt (16 required)
24	6675	Oil pan
25	6710	Oil pan gasket
26	N605904	Oil pump screen and pickup tube bolt
27	N806155	Oil pump screen and pickup tube bolt (2 required)
28	6622	Oil pump screen and pickup tube
29	N806180	Oil pump screen and pickup tube spacer
30	6K258	Crankshaft main bearing cap stud
31	6345	Crankshaft main bearing cap bolt (9 required)
32	6A346	Crankshaft main bearing dowel (10 required)
33	6C357	Crankshaft main bearing cap bolt (10 required)
34	6325	Crankshaft main bearing cap (5 required)
35	6A338	Crankshaft bearing - Lower (5 required)
36	6K302	Crankshaft thrust washer - Lower
37	6303	Crankshaft
38	N806201	Crankshaft key
39	6A341	Crankshaft thrust washer - Upper (2 required)
40	6333	Crankshaft bearing - Upper
41	6333	Crankshaft bearing - Upper (4 required)
42	6210	Connecting rod cap (8 required)
43	6211	Connecting rod bearing (8 required)
44	6621	Oil pump
45	N806183	Oil pump bolt (3 required)
46	6010	Cylinder block
47	W500225	Knock sensor (KS) bolt (2 required)
48	12A699	KS (2 required)