Differential Carrier: Installation

WARNING: This page is about a different car, the 2007 Lincoln Mark LT and 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.

Position the differential assembly in the axle housing.

Fig 1: Positioning The Differential Assembly In Axle Housing

Courtesy of FORD MOTOR CO.

Install the original differential bearing shim on the LH side.

NOTE: Apply pressure toward the LH side to make sure the LH differential bearing cap is seated.

Install the LH differential bearing cap and loosely install the 2 differential bearing cap bolts.

Fig 2: Installing LH Differential Bearing Cap

Courtesy of FORD MOTOR CO.

Install the original differential bearing shim on the RH side.

Fig 3: Installing Original Differential Bearing Shim

Courtesy of FORD MOTOR CO.

Using the special tool, fully seat the differential bearing shims.

Fig 4: Using Special Tool To Fully Seat Differential Bearing Shims

Courtesy of FORD MOTOR CO.

Install the RH side differential bearing cap and tighten the 2 LH side and 2 RH side differential bearing cap bolts.
- Tighten to 105 Nm (77 lb-ft).

Fig 5: Identifying Differential Bearing Cap And Differential Bearing Cap Bolts

Courtesy of FORD MOTOR CO.

Rotate the differential assembly to make sure it rotates freely.

Fig 6: Measuring Ring Gear Backlash Using Special Tools

Courtesy of FORD MOTOR CO.

Measure the ring and pinion backlash.
Install the axle shafts. For additional information, refer to Axle Shaft in this article.