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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1799 (Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear -- F150 & Mark LT) >> Disassembly And Assembly >> Differential Case and Ring Gear - Conventional >> Assembly

Differential Case and Ring Gear - Conventional: Assembly

WARNING: This page is about a different car, the 2007 Lincoln Mark LT and 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. Use axle lubricant to lubricate the differential side gear thrust washer and the differential side gear journals.
    • Position the differential side gear thrust washers on the differential side gears.
  2. Fig 1: Positioning The Differential Side Gear Thrust Washers
    GF0000857Courtesy of FORD MOTOR CO.
  3. Install the differential side gears.
  4. Fig 2: Install The Differential Side Gears
    GF0000858Courtesy of FORD MOTOR CO.
  5. Use axle lubricant to lubricate the differential pinion gear thrust washers and the differential pinion gears.
  6. Fig 3: Lubricating The Differential Pinion Gear Thrust Washers
    GF0000859Courtesy of FORD MOTOR CO.
  7. Install the differential pinion gears and differential pinion gear thrust washers opposite the differential side gears.
  8. Fig 4: Installing The Differential Pinion Gears
    GF0000860Courtesy of FORD MOTOR CO.
  9. Rotate the differential pinion gears to align with the differential pinion shaft bore.
  10. Fig 5: Rotating The Differential Pinion Gears
    GF0000861Courtesy of FORD MOTOR CO.
  11. Install the differential pinion shaft.
    • Align the hole in the differential pinion shaft with the hole in the differential case.
  12. Fig 6: Installing The Differential Pinion Shaft
    GF0000862Courtesy of FORD MOTOR CO.
    NOTE: If a new pinion shaft lock bolt is unavailable, coat the threads with threadlock and sealer prior to installation.
  13. Install a new differential pinion shaft lock bolt and tighten finger-tight.
  14. Fig 7: Identifying Differential Pinion Shaft Lock Bolt
    GF0000863Courtesy of FORD MOTOR CO.
  15. Using the special tool, install the new differential bearings on the differential case.
  16. Fig 8: Installing Differential Bearings On Differential Case
    G03878611Courtesy of FORD MOTOR CO.
  17. Position the differential ring gear, the new anti-lock speed sensor ring and the differential case. Align the bolt holes by starting 2 bolts through the holes in the differential case and into the differential ring gear.
  18. Using a shop press, press the ring gear on the differential case.
  19. Install the 10 new differential ring gear bolts.
    • Tighten to 105 Nm (77 lb-ft).
  20. Fig 9: Identifying Differential Ring Gear Bolts
    G03878612Courtesy of FORD MOTOR CO.
  21. Install the differential case. For additional information, refer to Differential Carrier  in this article.