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Transmission Fluid Cooler Tubes - FNR5: Installation

WARNING: This page is about a different car, the 2006 Mercury Milan, 2006 Lincoln Zephyr, and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the transmission fluid cooler tubes in place and install the retainer.
    Fig 1: Locating Transmission Fluid Cooler Tubes Retainers
    G04681983Courtesy of FORD MOTOR CO.
  2. Install the transmission fluid cooler tubes in the retainers.
    Fig 2: Locating Transmission Fluid Cooler Tubes Retainers
    G04681984Courtesy of FORD MOTOR CO.
    3. NOTE: The power steering hose is routed between the 2 transmission fluid cooler hoses.
    Fig 3: Locating Transmission Fluid Cooler Hoses
    G04681985Courtesy of FORD MOTOR CO.
  3. Position the transmission fluid cooler hoses in place.
    4. CAUTION: Use care not to over stretch or extend the hose clamps.
    CAUTION: The hose clamps are held on the hose with a special epoxy. Damage may occur to the hose if the clamp is removed from the hose. If the clamp or hose is damaged, replace the entire fluid cooler tube.
    Fig 4: Locating Transmission Fluid Cooler Hoses
    G04681986Courtesy of FORD MOTOR CO.
  4. Connect the transmission fluid cooler hoses to the transaxle.
  5. Install the lower transmission fluid cooler tube to the radiator.
    • Tighten to 30 Nm (22 lb-ft).
      Fig 5: Locating Lower Transmission Fluid Cooler Tube
      G04681987Courtesy of FORD MOTOR CO.
  6. Install the front splash shield.
    1. Position the splash shield in place and install the 2 screws.
    2. Install the fasteners.
    3. Install the 4 bolts.
      Fig 6: Identifying Front Splash Shield Screws, Bolts And Retainers
      G04681988Courtesy of FORD MOTOR CO.
  7. Install the splash shield and the 7 bolts.
    Fig 7: Locating Splash Shield Bolts
    G04681989Courtesy of FORD MOTOR CO.
  8. Install the upper transmission fluid cooler tube to the radiator.
    • Tighten to 30 Nm (22 lb-ft).
      Fig 8: Locating Upper Transmission Fluid Cooler Tube
      G04681990Courtesy of FORD MOTOR CO.
  9. Check the transmission fluid level and add automatic transmission fluid as necessary.
    Fig 9: Locating Transmission Fluid Level
    G04681991Courtesy of FORD MOTOR CO.
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