Side Impact Sensor - C-Pillar

WARNING: This page is about a different car, the 2006 Mercury Milan, 2006 Lincoln Zephyr, and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Side Impact Sensor Replacement Components -- C-Pillar With Torque Specifications

Courtesy of FORD MOTOR CO.

WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment.

WARNING: Vehicle sensor orientation is critical for proper system operation. If a vehicle equipped with an air bag supplemental restraint system SRS is involved in a collision, inspect the sensor mounting bracket and wiring pigtail for deformation. Install and properly position the sensor or any other damaged SRS components whether or not the air bag is deployed.

WARNING: To reduce the risk of personal injury, do not use any memory saver devices.

NOTE: The air bag warning lamp illuminates when the restraints control module (RCM) fuse is removed and the ignition switch is ON. This is normal operation and does not indicate a SRS fault.

NOTE: The SRS must be fully operational and free of faults before releasing the vehicle to the customer.

NOTE: Repair is made by installing a new part only. If the new part does not correct the condition, install the original part and carry out the diagnostic procedure again.

NOTE: RH side shown, LH similar.

Depower the system. For additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING .
Remove the rear seat backrest side bolster. For additional information, refer to SEATING .
Disconnect the side impact sensor electrical connector.

WARNING: The tightening torque of the air bag side impact sensor retaining bolts is critical for correct system operation.

Remove the side impact sensor bolt.
- To install, tighten to 12 Nm (9 lb-ft).

NOTE: Note position of the sensor and locating tab for installation.

NOTE: Make sure the C-pillar and side impact sensor mating surfaces are clean and free of foreign material.

Remove the side impact sensor.
To install, reverse the removal procedure.
Repower the system. For additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING .