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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1722 (Climate Control) >> Removal And Installation >> Thermostatic Expansion Valve >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2006 Mercury Milan, 2006 Lincoln Zephyr, and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Installation of a new receiver/drier cartridge is not required when repairing the air conditioning system except when there is physical evidence of system contamination from a failed A/C compressor or damage to the receiver/drier cartridge.
  1. Recover the refrigerant. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION AND DIAGNOSTICS .
  2. Disconnect the A/C pressure transducer electrical connector and detach the wire harness from the thermostatic expansion valve (TXV) stud.
  3. Remove the TXV fitting nut and disconnect the fitting.
    • Discard the gasket seals.
    • To install, tighten to 15 Nm (11 lb-ft).
  4. Remove the 2 TXV bolts.
  5. Remove the TXV.
    • Discard the gasket seals.
  6. To install, reverse the removal procedure.
  7. Evacuate, leak test and charge the refrigerant system. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION AND DIAGNOSTICS .