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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1722 (Climate Control) >> Removal And Installation >> Thermostatic Expansion Valve Manifold and Tube Assembly >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2006 Mercury Milan, 2006 Lincoln Zephyr, and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Installation of a new receiver/drier cartridge is not required when repairing the air conditioning system except when there is physical evidence of system contamination from a failed A/C compressor or damage to the receiver/drier cartridge.
  1. Recover the refrigerant. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION AND DIAGNOSTICS .
  2. Remove the TXV manifold and tube bracket bolt.
    • To install, tighten to 8 Nm (71 lb-in).
  3. Detach the wire harness clip from the TXV manifold and tube assembly.
    Fig 1: Locating Wire Harness Clip
    G04682615Courtesy of FORD MOTOR CO.
  4. Remove the condenser-to-evaporator line fitting nut and disconnect the fitting.
    • Discard the gasket seal.
    • To install, tighten to 15 Nm (11 lb-ft).
  5. Remove the compressor manifold and tube suction fitting nut and disconnect the fitting.
    • Discard the gasket seal.
    • To install, tighten to 15 Nm (11 lb-ft).
  6. Disconnect the A/C pressure transducer electrical connector and detach the wire harness from the TXV manifold and tube.
  7. Remove the TXV fitting nut and disconnect the fitting.
    • Discard the gasket seals.
    • To install, tighten to 15 Nm (11 lb-ft).
  8. Remove the TXV manifold and tube assembly.
  9. To install, reverse the removal procedure.
  10. Evacuate, leak test and charge the refrigerant system. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION AND DIAGNOSTICS .