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Oil Pan: Installation

WARNING: This page is about a different car, the 2006 Mercury Milan, 2006 Lincoln Zephyr, and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths.
    NOTE: Use a plastic scraping tool to remove all traces of the oil pan gasket.
  1. Clean all sealing surfaces with metal surface cleaner and install a new oil pan gasket.
  2. NOTE: The oil pan must be installed and the bolts tightened within 4 minutes of sealant application.
    Fig 1: Locating Silicone Sealant
    G04680770Courtesy of FORD MOTOR CO.
  3. Apply a 10 mm (0.39 in) diameter dot of silicone sealant to the areas indicated.
  4. Position the oil pan and install the 10 bolts and 5 stud bolts finger tight.
  5. Install the 2 oil pan-to-transaxle bolts.
    • Tighten to 48 Nm (35 lb-ft).
  6. Tighten the oil pan-to-engine bolts and stud bolts in the sequence shown to 25 Nm (18 lb-ft).
    Fig 2: Identifying Tightening Sequence Of Oil Pan-To-Engine Bolts
    G04680771Courtesy of FORD MOTOR CO.
  7. Install the LH catalytic converter. For additional information, refer to EXHAUST SYSTEM .
  8. Fill the engine with clean engine oil.