Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2006 Mercury Milan, 2006 Lincoln Zephyr, and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.

Lubricate the crankshaft front seal inner lip with clean engine oil.

NOTE: Clean the keyway and slot using metal surface cleaner before applying silicone gasket and sealer.

NOTE: The crankshaft pulley must be installed and the bolt tightened within 4 minutes of applying the silicone gasket and sealer.

Fig 1: Applying Silicone Gasket And Sealant

Courtesy of FORD MOTOR CO.

Apply silicone gasket and sealant to the end of the keyway slot.

NOTE: Lubricate the outside diameter sealing surfaces with clean engine oil.

Fig 2: Identifying Special Tool And Crankshaft Pulley

Courtesy of FORD MOTOR CO.

Using the special tool, install the crankshaft pulley.
Install the bolt and washer. Using the special tool to hold the crankshaft pulley, tighten the bolt in 4 stages:
- Stage 1: Tighten to 120 Nm (89 lb-ft).
- Stage 2: Loosen one full turn.
- Stage 3: Tighten to 50 Nm (37 lb-ft).
- Stage 4: Tighten an additional 90 degrees.
  
  Fig 3: Identifying Special Tool And Crankshaft Pulley Bolts
  Courtesy of FORD MOTOR CO.
Install the accessory drive belt. For additional information, refer to ACCESSORY DRIVE - 3.0L (4V) .