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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1709 (Front Drive HALFSHAFTS) >> Removal And Installation >> Halfshaft - RH >> Installation

Halfshaft - RH: Installation

WARNING: This page is about a different car, the 2006 Mercury Milan, 2006 Lincoln Zephyr, and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Make sure to install the correct circlip for each application. Failure to use the correct diameter circlip may result in shaft removal concerns or shaft separation during vehicle operation.
    Fig 1: Locating Intermediate Shaft Circlip
    G04679750Courtesy of FORD MOTOR CO.
  1. Install a new intermediate shaft circlip.
  2. NOTE: Pull the right side shaft outward to make sure the circlip is locked.
  3. Align the splines on the right side shaft with the intermediate shaft and push the stub shaft in until the circlip locks the shafts together.
  4. Insert the halfshaft into the wheel hub.
  5. Rotate the knuckle into position.
  6. Install the lower control arm to subframe and install the bolt.
    • Tighten to 103 Nm (76 lb-ft).
      Fig 2: Locating Lower Control Arm To Subframe Bolt
      G04679751Courtesy of FORD MOTOR CO.
  7. Install the damper fork bolt and flag nut connecting the damper fork to the lower control arm.
    • Tighten to 109 Nm (80 lb-ft).
      Fig 3: Locating Damper Fork Bolt
      G04679752Courtesy of FORD MOTOR CO.
  8. Install the brake caliper hose bolt.
    • Tighten to 22 Nm (16 lb-ft).
      Fig 4: Locating Brake Caliper Hose Bolt
      G04679753Courtesy of FORD MOTOR CO.
  9. Install the front and rear lower control arm nuts.
    • Tighten to 200 Nm (148 lb-ft).
  10. Using the special tool, install the half shaft in the wheel hub.
    Fig 5: Identifying Special Tool
    G04679754Courtesy of FORD MOTOR CO.
  11. CAUTION: Do not tighten the front wheel hub nut with the vehicle on the ground. The nut must be tightened to specification before the vehicle is lowered onto the wheels. Wheel bearing damage will occur if the wheel bearing is loaded with the weight of the vehicle applied.
    NOTE: Apply the brake to keep the half shaft from rotating.
  12. Install a new front wheel hub nut
    • Tighten to 255 Nm (185 lb-ft).
    • Stake the new nut in line with the keyway.
  13. Install the front tires and wheels. For additional information, refer to WHEELS & TIRES .