Removal and Installation
WARNING: This page is about a different car, the 2006 Mercury Montego, 2006 Ford Freestyle, and 2006 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
- Measure and record the vehicle ride height. For additional information, refer to RIDE HEIGHT .
- Remove the rear wheels. For additional information, refer to REMOVAL .
- With a wax pencil, mark the relational alignment of the rear subframe to the underbody at the mounting locations.
- Remove the catalytic converter, muffler and tailpipe assembly.
- Remove the 2 catalytic converter nuts.
- To install, tighten to 40 N.m (30 lb-ft).
- Disconnect the muffler and tailpipe assembly from the isolators.
- Remove the assembly.
- Remove the 2 catalytic converter nuts.
- Index the driveshaft before disconnecting from the rear drive axle.
- It is necessary to install new driveshaft bolts during installation. Reuse of the driveshaft bolts is not recommended.
- Remove the 6 driveshaft bolts.
- To install, tighten to 25 N.m (18 lb-ft).
- Loosen the trailing link-to-subframe bolts.
- To install, tighten to 105 N.m (77 lb-ft).
- Support and raise the knuckle with a suitable jack.
- Raise the knuckle until the tilt angle of the trailing link is horizontal to the body.
- Remove the trailing link-to-knuckle bolts.
- To install, tighten to 105 N.m (77 lb-ft).
- Position the trailing link aside.
- Remove the rear shock-to-lower control arm bolts.
- To install, tighten the rear shock-to-lower control arm bolts - all wheel drive (AWD) to 142 N.m (105 lb-ft).
- To install, tighten the rear shock-to-lower control arm bolts - front wheel drive (FWD) to 110 N.m (81 lb-ft).
- Disconnect the rear wheel speed sensor electrical connectors.
- Remove the rear axle assembly. For additional information, refer to REMOVAL AND INSTALLATION .
- Release the park brake cable tension. For additional information, refer to PARKING BRAKE & ACTUATION .
- Disconnect the intermediate park brake cable from the front park brake cable.
- Disconnect the intermediate cable from the body bracket.
- Remove the park brake cable-to-body bracket.
- To install, tighten to 12 N.m (9 lb-ft).
- Disconnect the rear park brake cables at the equalizer.
- Disconnect the rear park brake cables from the park brake levers at the rear calipers.
- Disconnect the rear park brake cables from the park brake brackets.
- Remove the rear brake caliper pins.
- To install, tighten to 35 Nm (26 lb-ft).
- Remove the rear calipers and the rear caliper brackets and attach aside to the body with mechanic's wire. It is not necessary to disconnect the hydraulic brake lines.
- Remove the 4 rear subframe bracket bolts.
- To install, tighten to 55 N.m (41 lb-ft).
- Position a lifting table.
- Remove the 4 rear subframe bolts.
- To install, tighten to 115 N.m (85 lb-ft).
- Remove the 2 rear subframe brackets.
- Remove the rear subframe assembly.
- Transfer components as necessary.
- Install new suspension fasteners during assembly.
- Before tightening the upper control, toe link, trailing arm and lower control arm bolts, use a jackstand to raise the rear suspension to ride height.
- To install, reverse the removal procedure.
- For installation, align the subframe to the body following the alignment specification.
- Check and, if necessary, adjust the rear toe. For additional information, refer to SUSPENSION SYSTEM-GENERAL INFORMATION .
All vehicles
NOTE:
AWD vehicles
All vehicles
AWD vehicles
All vehicles
CAUTION:
When positioning the lifting table, be sure to support the rear subframe on the subframe rails. Do not lift on the rear differential or rear control arms, damage may occur.
AWD vehicles
All vehicles
NOTE: