Rivet Removal

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: Do not drill outside the rivet into the frame because that will weaken the frame.

NOTE: Clean the area around the rivets only. Remove any contamination and wax from the rivets.

Fig 1: Identifying Pilot Hole

Courtesy of FORD MOTOR CO.

Drill a 1/8 inch pilot hole through the rivet.
Drill a 9/32 inch hole through the shank of the rivet.

Fig 2: Identifying Shank Of Rivet Hole
Courtesy of FORD MOTOR CO.
Remove the rivet head using an air chisel.

Fig 3: Identifying Rivet Head
Courtesy of FORD MOTOR CO.
Drive out the rivet with a punch.

Fig 4: Identifying Rivet With Punch
Courtesy of FORD MOTOR CO.
If applicable, cut and grind off the welds connecting the support.
Remove the support.