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Inspection and Verification - Automatic Transmission

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Install a new oil-to-air (OTA) transmission fluid cooler as part of a transmission overhaul or exchange. Failure to follow these directions may result in transmission damage.
NOTE: When internal wear or damage occurs in the transmission, metal particles and clutch plate material can travel into the torque converter, the fluid cooler tubes, the in-tank transmission fluid cooler and the OTA transmission fluid cooler. These contaminants are a major cause of recurring transmission concerns. To prevent future concerns, remove these contaminants from the cooling system before placing the transmission back into use.
  1. Clean the contaminants from the transmission fluid cooling system. Carry out the following:
    • Transmission fluid cooler-backflushing and cleaning
    • Torque converter flushing
    • Torque converter cleaning and inspection

    Also carry out the transmission fluid cooler flow test. For additional information, refer to AUTOMATIC TRANSAXLE/TRANSMISSION - TORQSHIFT .

  2. Visually inspect for obvious signs of mechanical damage, incorrect component installation and system leaks. Repair as necessary.
    • Install a new or remanufactured radiator when fluid is found leaking from the in-tank transmission fluid cooler. For additional information, refer to ENGINE COOLING .
    • Install a new OTA transmission fluid cooler if there is leakage from the fluid cooler, and always as part of a transmission overhaul or exchange. For additional information, refer to AUTOMATIC TRANSAXLE/TRANSMISSION - TORQSHIFT .
  3. If the fault is not visually evident, GO to SYMPTOM CHART - AUTOMATIC TRANSMISSION .