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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1608 (Glow Plug System - F250-F550 Super Duty 6.0L (99P F450/550)) >> Removal And Installation >> Glow Plug Sleeve >> Removal

Glow Plug Sleeve: Removal

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: To install new glow plug sleeves, the cylinder heads must be removed from the vehicle.
  1. Remove the cylinder heads from the engine. For additional information, refer to ENGINE - 6.0L DIESEL .
  2. Remove the lifting bracket from the cylinder head.
  3. NOTE: Early build engines will have 8 rocker arm carrier-to-cylinder head bolts. Late build will have 2 rocker arm carrier-to-cylinder head bolts.
    NOTE: Early build shown, late build similar.
    Fig 1: Identifying Rocker Arm Carrier Bolts
    G03887498Courtesy of FORD MOTOR CO.
  4. Remove the bolts and separate the rocker arm carrier from the cylinder head.
  5. Remove the press-in-place gasket.
    • Remove the cylinder head dowels.
    • Clean and inspect the gasket.
    • Clean and inspect the sealing surface.
      Fig 2: Locating Gasket
      G04519005Courtesy of FORD MOTOR CO.
  6. NOTE: The glow plug sleeve is made of stainless steel. Lubrication of the glow plug sleeve removal tap is necessary, or damage to the tap and excessive force will be needed to get the tap started.
    Fig 3: Identifying Special Tool
    G04649404Courtesy of FORD MOTOR CO.
  7. Thread the glow plug sleeve removal tap into the glow plug sleeve.
  8. Install the glow plug sleeve removal tool into the threaded sleeve and tighten. Use a wrench to thread the tool into the sleeve until the sleeve is extracted.
    Fig 4: Identifying Special Tool
    G04649405Courtesy of FORD MOTOR CO.
  9. Clean the glow plug bore with a stiff wire brush. Use filtered compressed air to remove the foreign material from the glow plug recess.
    Fig 5: Locating Glow Plug Bore With Stiff Wire Brush
    G04649406Courtesy of FORD MOTOR CO.