Removal and Installation
WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
This procedure is for diesel applications only.
- Remove the fuel tank. For additional information, refer to FUEL TANK - MIDSHIP .
- Clean the area around the fuel level sensor lock ring.
- Using the special tool, remove the fuel level sensor lock ring.
- To install, tighten to 81 Nm (60 lb-ft).
- Completely remove the fuel level sensor from the fuel tank.
- Remove and discard the fuel level sensor gasket.
- To install, reverse the removal procedure.
NOTE:
The fuel tank must be drained completely. Upon removal of the fuel level sensor, the tank must be inspected for contamination.
CAUTION:
Clean the fuel tank of any dirt or foreign material before servicing the fuel level sensor. In extreme dirt or dusty conditions it may be necessary to wash the fuel tank using a water hose. Before removing the fuel level sensor, make sure that there is no residual dirt or foreign material around the fuel level sensor flange. If dirt or foreign material enter the fuel tank, damage to the fuel level sensor or other fuel system components may occur.
CAUTION:
The fuel level sensor must be handled carefully to avoid damage to the float arm.
NOTE:
Make sure to install a new fuel level sensor gasket or fuel leakage could occur causing vehicle damage.